|
TECHNICAL SERVICE BULLETIN 15-MONTH INDEX |
FIFTEEN MONTHS’ INDEX COVERING PERIOD
FROM OCTOBER 19, 1964 THROUGH JANUARY 28,
1966 |
BODY |
FORD CAR
-
Paint and Sheet Metal |
ARTICLE
NO. |
Misaligned ash tray and glove
box door |
75 |
Paint damage due to organic
fallout |
90 |
Door edge protector used in
transit |
109 |
Acrylic enamel usage
|
127 |
Glove box door - hard opening
|
130 |
Service paint color match
|
330 |
Finish sanding of acrylic paint
|
359 |
|
ARTICLE NO. |
Paint chipping near bumper ends
|
386 |
Acrylic enamel usage
(supplements Article 127) |
399 |
Service paint color match
|
415 |
Exterior paint type -
identification (warranty plate review) |
434 |
Glove box door - hard opening
|
514 |
Paint chips and rust at rocker
mouldings |
534 |
|
|
|
FORD CAR -
Soft Trim |
ARTICLE
NO. |
Installation of floor pan
deadener |
4 |
Bucket seat removal and repair
|
34 |
Accelerator pedal interference
with carpet |
99 |
Package tray trim rattles
|
111 |
Missing seat trim buttons
|
120 |
Gap at door and 1/4 panel trim
|
133 |
Door windlace retention and
appearance |
144 |
Second seat cushion retention
|
161 |
Rear seat safety pad
|
162 |
Landau cover ballooning and
tearing |
174 |
Bucket seat back squeaks
|
194 |
Station wagon spare wheel cover
alignment |
197 |
Front door trim panel ornament
loose |
230 |
Convertible top damage by #4 bow
|
237 |
|
ARTICLE NO. |
Bench type front seat sag
|
272 |
Seat back covers torn at seat
belt holes |
295 |
Ballooning of front seat cover
|
333 |
Convertible top back window
assemblies |
364 |
Collapsed headlinings
|
387 |
Front seat cushion and back
spring squeaks |
388 |
Spare wheel cover alignment
(supplements Article 197) |
422 |
Auxiliary seat back floor panel
deformation |
427 |
Sun visor release effort
|
484 |
Vinyl top protective wax removal
|
503 |
Excess trim cement
|
510 |
Door arm rest - loose attachment
|
522 |
Landau top cover installation
procedure |
547 |
|
FORD CAR
-
Hardware |
ARTICLE
NO. |
Roof side medallion loose
|
2 |
Illegal entry into luggage
compartment |
13 |
Excessive key efforts or
inoperative lock cylinders |
47 |
Loose or misaligned mouldings
(LTD Models) |
55 |
Unintentional lock out
|
63 |
Front door lock out
|
72 |
Bumper chrome peeling
|
84 |
Door locks do not latch
|
97 |
Deck lid spear moulding
installation |
112 |
Front bumper license plate
mounting |
123 |
Inoperative rear door lock (4
door models) |
142 |
Front door hinge squeaks
|
143 |
Inadequate rear license plate
attachment |
146 |
Bumper jack rattles
|
149 |
Door locks do not latch
|
160 |
Rear door safety lock rattle
|
163 |
Station wagon tailgate support
arm malfunction |
166 |
|
ARTICLE
NO. |
Outside door handle push button
binds |
193 |
Reclining seat actuating handle
rattles |
217 |
Use of coarse thread fasteners
|
263 |
Seat track malfunction
|
265 |
Door lock striker bolt breakage
|
287 |
Windshield upper moulding
attachment revision |
332 |
Malfunctioning tailgate manual
window
regulator handle
|
341 |
Insufficient rear vision on
remote control
mirror (1965)
|
342 |
Paint peeling from moldings
|
343 |
Seat belt - short
|
344 |
Dual action tailgate adjustment,
station wagons |
397 |
Six-way power seat - reversed or
abnormal
movement |
410 |
Identification of bumper lower
extensions |
496 |
Glove box door - hard opening
|
514 |
Quarter panel letters
|
541 |
Bumper wax removal
|
544 |
Luggage compartment - illegal
entry |
550 |
Station wagon tailgate -
emergency opening
procedure |
576 |
|
|
|
FORD CAR
-
Glass and Glass Operating
Mechanism |
ARTICLE
NO. |
Back window replacement using
adhesive sealer |
28 |
Mottling on tempered glass
|
87 |
Inoperative power operated
tailgate window |
129 |
Windshield glass replacement
|
140 |
Loose vent window
|
141 |
Rear door glass rattles and loss
of stability |
148 |
|
ARTICLE
NO. |
Front door window rattles and
high operating effort... |
219 |
Convertible rear window breakage
|
264 |
Windshield and back lite service
replacement |
270 |
Convertible top back window
assemblies |
364 |
Station wagon tailgate -
emergency opening
procedure |
576 |
|
|
|
FORD CAR
-
Wind Noise, Dust and Water Leaks |
ARTICLE
NO. |
Door weatherstrip retention
|
3 |
Wind noise along cowl top
|
85 |
Air and water leaks cowl sides
|
98 |
Luggage compartment water leaks
|
167 |
Rear vent rustling noise (LTD)
|
248 |
General article on wind noise
correction |
261 |
Windshield and backlight service
replacement |
270 |
|
ARTICLE
NO. |
Fuel odor in luggage compartment
|
377 |
Wind whistle at windshield
garnish molding |
421 |
Wind noise - second seat area
(station wagons) |
441 |
Water leaks - repair sealant
|
479 |
Wind noise diagnosis procedure
|
527 |
Water leak at windshield area
|
607 |
|
|
|
FORD CAR
-
Squeaks and Rattles |
ARTICLE
NO. |
Remote outside mirror rattles
|
54 |
Body mount noise
|
79 |
Package tray trim rattles
|
111 |
License plate rattles
|
126 |
Front door hinge squeaks
|
143 |
Rear door glass rattle and loose
stability |
148 |
Bumper jack rattle
|
149 |
Rear door safety lock rattle
|
163 |
Bucket seat back squeaks
|
194 |
Reclining seat handle rattle
|
217 |
Front door window rattles and/or
high operating efforts |
219 |
|
ARTICLE
NO. |
Tailgate window rattle
|
240 |
Rear vent rustling (LTD models)
|
248 |
Wheel cover medallion rattles
(1964-65) |
345 |
Front and Rear bumper rattles
(all models) |
369 |
Loose rear shock absorber lower
attachment |
372 |
Seat squeaks - bucket seat
cushions (1964-65) |
402 |
Squeaks and creaking noise at
bottom of rear door area
(1965 station wagon) |
405 |
Squeaks and rattles station
wagon second and
third seat and auxiliary floor panels
|
459 |
|
|
|
FORD CAR
-
Body Electrical |
ARTICLE
NO. |
Six way power seat trouble
shooting |
23 |
Ash tray light leakage
|
116 |
|
ARTICLE
NO. |
Windshield washer accessory kit
|
254 |
|
|
|
MUSTANG
-
Paint and Sheet
Metal |
ARTICLE
NO. |
Convertible cowl shake
|
86 |
Paint damage due to organic
fallout |
90 |
Door edge protectors used in
transit |
109 |
Acrylic enamel
usage |
127 |
Paint peeling or flaking
|
273 |
Vinyl tape accent stripe
replacement |
310 |
Service paint color match
|
330 |
|
ARTICLE
NO. |
Finish sanding of acrylic paint
|
359 |
Paint adhesion on fiberglass
interior panels |
394 |
Acrylic enamel usage
(supplements Article 127) |
399 |
Service paint color match
|
415 |
Exterior paint type
identification (warranty plate revision) |
434 |
Paint chipping
|
532 |
Coach joint sealer repair
|
542 |
|
|
|
MUSTANG
-Soft Trim |
ARTICLE
NO. |
Adjustable passenger seat
|
1 |
Console modification for A/C
installation |
32 |
Accelerator pedal interference
with carpet |
99 |
Squeak and 1/4 trim damage on
folding seat |
137 |
Convertible top damage
|
199 |
|
ARTICLE
NO. |
Elimination of shipping covers -
vinyl top |
349 |
Excessive rearward tilt of front
seat back |
408 |
Vinyl top protective wax removal
|
503 |
Excess trim cement
|
510 |
Landau top cover installation
procedure |
547 |
|
|
|
MUSTANG
-
Hardware |
ARTICLE
NO. |
High key efforts luggage
compartment or lock out |
22 |
Excessive key effort or
inoperative lock cylinder |
47 |
Front door lockout
|
72 |
Bumper chrome peeling
|
84 |
Seat track high operating
efforts |
165 |
Use of coarse thread fasteners
|
263 |
Seat track malfunction
|
265 |
|
ARTICLE
NO. |
Seat track revision to gain
additional leg room |
269 |
Seat belt hardware rattles (see
correction
dated 6-1-65)
|
278 |
Door lock striker bolt breakage
|
287 |
Excessive rearward tilt of front
seat back |
408 |
Bumper wax removal |
544 |
Deformation of door inside
handle escutcheon |
559 |
|
|
|
MUSTANG
-
Glass and Glass Operating
Mechanism |
ARTICLE
NO. |
Mottling in tempered glass
|
87 |
High door window operating
efforts |
89 |
Door rattles and window
instability |
92 |
|
ARTICLE
NO. |
Quarter window
rattle |
172 |
Door window rattles and glass
instability |
214 |
|
|
|
MUSTANG
-
Window Noise, Dust and Water
Leaks |
ARTICLE
NO. |
Rear tail lamp water leak
|
20 |
Convertible water leaks at No. 1
roof bow |
185 |
Windshield and back window
moulding water leaks ... |
245 |
Water leaks along the bottom of
the courtesy
lamp housing and the door inter
panel |
419 |
|
ARTICLE
NO. |
Wind noise or wind whistle
|
453 |
Water leaks from behind the door
trim panel |
470 |
Water leaks - repair sealant
|
479 |
Wind noise diagnosis procedure
|
527 |
|
|
|
MUSTANG
-
Squeaks and Rattles |
ARTICLE
NO. |
Convertible top rattles
|
17 |
Door lock remote control rod
rattle |
18 |
Glove box door rattle
|
44 |
Remote lock button rattles
|
110 |
Folding seat squeak and damage
to trim panel |
137 |
Quarter window rattle
|
172 |
Door window rattles and glass
instability |
214 |
|
ARTICLE
NO. |
Latch assembly, luggage
compartment accessory
door rattles |
218 |
Potential rattles emanating from
radiator
grille assembly
|
366 |
Possible door rattles and damage
to door courtesy
lamp wiring assembly
|
390 |
Front seat track latch tie rod
interference
and rattle |
393 |
Spare tire rattle
|
401 |
|
|
|
FALCON -
Paint and Sheet Metal |
ARTICLE
NO. |
Paint damage due to organic
fallout |
90 |
Door edge protectors used in
transit |
109 |
Acrylic enamel usage
|
127 |
Paint stains adjacent to rear
lamps |
239 |
Objectional protrusion of the
rear door trim
panel upper retainer
|
281 |
Service paint color match
|
330 |
|
ARTICLE
NO. |
Finish sanding of acrylic paint
|
859 |
Acrylic enamel usage
(supplements Article 127) |
899 |
Service paint color match |
415 |
Exterior paint type
identification
(warranty plate revision) |
434 |
Coach joint sealer repair |
542 |
Fender to tire interference
|
551 |
|
|
|
FALCON -
Soft Trim |
ARTICLE
NO. |
Accelerator pedal interference
with carpet |
99 |
Front door trim panel ornament
loose |
230 |
Headlining discoloration |
274 |
Sun visor release effort
|
484 |
Vinyl top protective wax removal
|
503 |
|
ARTICLE
NO. |
Excess trim cement
|
510 |
Landau top cover installation
procedure |
547 |
Insufficient package tray
retention |
561 |
Front passenger bench seat
rattles |
604 |
|
|
|
FALCON -
Hardware |
ARTICLE
NO. |
Excessive key efforts or
inoperative lock cylinders |
47 |
Front door lockout
|
72 |
Bumper chrome peeling
|
84 |
Rear door safety lock rattle
|
163 |
Use of coarse thread fasteners
|
263 |
|
ARTICLE
NO. |
Seat track malfunctions
|
265 |
Door lock striker bolt breakage
|
287 |
Seat belt retractor breakage
|
348 |
Dual-action tailgate adjustment
station wagon |
397 |
Bumper wax removal
|
544 |
|
|
|
FALCON -
Glass and Glass Operating
Mechanism |
ARTICLE
NO. |
Mottling on tempered glass
|
87 |
|
ARTICLE
NO. |
Potential tailgate glass
breakage |
337 |
|
|
|
FALCON -
Wind Noise, Dust and Water Leaks |
ARTICLE
NO. |
Wind noise or wind whistle
|
453 |
Water leaks - repair sealant
|
479 |
|
ARTICLE
NO. |
Wind noise diagnosis procedure |
527 |
Water leak -
antenna hole |
609 |
|
|
|
FALCON -
Squeaks and Rattles |
ARTICLE
NO. |
Glove box door rattle
|
44 |
Rear door safety lock rattle
|
163 |
|
ARTICLE
NO. |
Squeaks and rattles emanating
from the
instrument panel
|
336 |
Front bench seat rattles
|
604 |
|
|
|
FAIRLANE
-
Paint and Sheet Metal |
ARTICLE
NO. |
Paint damage due to organic
fallout |
90 |
Door edge protectors used in
transit |
109 |
Acrylic enamel usage
|
127 |
Service paint color match
|
330 |
Finish sanding of acrylic paint
|
359 |
Acrylic enamel usage
(supplements Article 127) |
399 |
|
ARTICLE
NO. |
Service paint color match
|
415 |
Exterior paint type
identification
(warranty plate revision)
|
434 |
Coach joint sealer repair
|
542 |
Fender to tire interference
|
551 |
Insufficient package tray
retention |
561 |
|
|
|
FAIRLANE
-
Soft Trim |
ARTICLE
NO. |
Accelerator pedal interference with carpet
|
99 |
Sun visor release effort
|
484 |
Vinyl top protective wax removal
|
503 |
Excess trim cement
|
510 |
|
ARTICLE
NO. |
Folded top too high in stacked
position |
546 |
Landau top cover installation
|
547 |
Front door trim panel rattles
|
600 |
Front passenger bench seat
rattles |
604 |
|
|
|
FAIRLANE
-
Hardware |
ARTICLE
NO. |
Excessive key efforts or inoperative lock
cylinders |
47 |
Front door lockout
|
72 |
Bumper chrome peeling
|
84 |
Rear door safety lock rattle
|
163 |
Use of coarse thread fasteners
|
268 |
Seat track malfunction
|
265 |
|
ARTICLE
NO. |
Rear door lock problems
|
271 |
Door lock striker bolt breakage
|
287 |
Dual-action tailgate adjustment
- station wagons |
897 |
Bumper wax removal |
544 |
Luggage compartment - illegal
entry |
550 |
|
|
|
FAIRLANE
-
Glass and Glass Operating
Mechanism |
ARTICLE
NO. |
Malfunction of the front door
window |
531 |
|
ARTICLE
NO. |
Mottling in tempered glass
|
87 |
|
|
|
FAIRLANE - Wind Noise, Dust and
Water Leaks |
ARTICLE
NO. |
Water leaks and
wind noise at roof rail weatherstrip |
436 |
Wind whistle or wind noise
|
453 |
Water leaks - repair sealant
|
479 |
|
ARTICLE
NO. |
Wind noise diagnosis procedure
|
527 |
Water leak - antenna hole
|
609 |
Fuel odors in passenger
compartment |
611 |
|
|
|
FAIRLANE - Squeaks and Rattles |
ARTICLE
NO. |
Remote outside mirror rattle
|
54 |
Rear door safety lock rattle
|
163 |
Squeaks and rattles emanating from
the instrument panel |
336 |
|
ARTICLE
NO. |
Front door trim panel rattles |
600 |
Front passenger bench seat rattles
|
604 |
|
|
|
THUNDERBIRD - Paint and Sheet
Metal |
ARTICLE
NO. |
Paint damage due to organic
fallout |
90 |
Door edge protectors used in
transit |
109 |
Acrylic enamel usage |
127 |
Service paint color match
|
330 |
Quarter panel wheel opening cover
misalignment (1964-65) |
338 |
|
ARTICLE
NO. |
Finish sanding of acrylic paint |
359 |
Acrylic enamel usage (supplements
Article 127) |
399 |
Service paint color match
|
415 |
Exterior paint type identification
(warranty plate revised) |
434 |
|
|
|
THUNDERBIRD - Soft Trim |
ARTICLE
NO. |
Back curtain of zipper replacement
|
42 |
Accelerator pedal interference
with carpet |
99 |
Vinyl material squeaks
|
173 |
Landau cover ballooning and
tearing |
174 |
Bucket seat backs squeak
|
194 |
|
ARTICLE
NO. |
Package tray area squeaks -
1964-65 |
329 |
Elimination of shipping covers
(vinyl top) |
349 |
Vinyl top protective wax removal
|
503 |
Excess trim cement |
510 |
Landau top cover installation
|
547 |
|
|
|
THUNDERBIRD - Hardware |
ARTICLE
NO. |
Excessive key efforts or
inoperative lock cylinders |
47 |
Unintentional lockout |
63 |
Front door lockout |
72 |
Front door hinge squeaks
|
143 |
Reclining seat actuating handle
rattles |
217 |
|
ARTICLE
NO. |
Use of coarse thread fasteners
|
263 |
Seat track malfunctions
|
265 |
Rattle between folding top control link
& front side rail |
285 |
Door lock striker bolt breakage
|
287 |
Deformation of door inside handle
escutcheon plate |
559 |
|
|
|
THUNDERBIRD - Glass and Glass
Operating Mechanism |
ARTICLE
NO. |
Mottling in tempered glass
|
87 |
|
ARTICLE
NO. |
Door window rattles in down
position |
216 |
|
|
|
THUNDERBIRD - Wind Noise, Dust and Water Leaks |
ARTICLE
NO. |
Luggage and passenger compartment
water leaks |
266 |
Water leaks in luggage compartment
|
461 |
|
ARTICLE
NO. |
Water leaks - repair sealant
|
479 |
Wind noise diagnosis procedure
|
527 |
|
|
|
THUNDERBIRD - Squeaks and Rattles |
ARTICLE
NO. |
Remote outside mirror rattle
|
54 |
Front door hinge squeaks
|
143 |
Trim material squeaks - vinyl
|
173 |
Bucket seat back squeaks
|
194 |
|
ARTICLE
NO. |
Door window rattles in down
position |
216 |
Reclining seat handle rattles
|
217 |
Package tray area squeaks
(1964-65) |
329 |
Seats Squeaks - bucket seat
cushions (1964-65) |
402 |
|
|
|
TRUCK - Bronco & Ranchero |
ARTICLE
NO. |
Windshield frame mounting bolts
cross thread |
581 |
Water leaks (Bronco) |
588 |
Water leaks (Ranchero)
|
590 |
Front passenger bench seat rattles
(Ranchero) |
604 |
|
ARTICLE
NO. |
Water entrapment in floor pan
(Bronco) |
606 |
Potential water leaks around cover
plate on the rear corner pillars (Bronco) |
610 |
|
|
|
TRUCK - Econoline |
ARTICLE
NO. |
Difficult minor installation
(Western Type Mirror) |
67 |
Windshield wiper bracket failure
|
159 |
|
ARTICLE
NO. |
Door lock cylinder lubrication
|
202 |
Exterior paint type identification
|
434 |
|
|
|
TRUCK - Light |
ARTICLE
NO. |
Difficult mirror installation
(Western Type Mirror) |
67 |
Seat back angle (65 Conventional
cab with bench seats) |
183 |
Door lock cylinder lubrication
|
202 |
Pick up box splitting |
289 |
|
ARTICLE
NO. |
Body equipment installation
precautions |
296 |
Mud and snow splash in engine
compartment |
335 |
Exterior paint type identification
|
434 |
Insufficient hand access to
release hood safety catch |
494 |
|
|
|
TRUCK - Medium |
ARTICLE
NO. |
Difficult mirror installation
(Western Type Mirror) |
67 |
Seat back angle (1965 Conventional
cab with bench seats) |
183 |
Door lock cylinder lubrication
|
202 |
Body equipment installation
precautions |
296 |
|
ARTICLE
NO. |
Breakage of fenders, aprons and
brackets |
347 |
Exterior paint type identification
|
434 |
Insufficient hand access to
release hood safety catch |
494 |
|
|
|
TRUCK -
Heavy - Extra Heavy |
ARTICLE
NO. |
Difficult mirror installation (Western Type Mirror) |
67 |
Cab and/or sleeper breakage (1962-64 C & H Series) |
131 |
Seat back angle (1965 Conventional cab with bench seats)
|
183 |
Door lock cylinder lubrication |
202 |
Body equipment installation precautions
|
296 |
Breakage of fenders, aprons and brackets
|
347 |
Excessive cab tilting effort
|
406 |
|
ARTICLE
NO. |
Exterior paint type identification |
434 |
Insufficient hand access to release hood safety catch
|
494 |
Front panel corrosion due to water being entrapped under
emblem |
518 |
Cab sheet metal failure at upper exhaust |
529 |
Aluminum sleeper compartment failure |
596 |
|
|
|
PASSENGER CAR CHASSIS & POWERTRAIN |
|
|
Front & Rear
Suspension, Steering, Wheels & Tires |
ARTICLE
NO. |
All Car Lines |
New power steering pump hiss
|
25 |
All Car Lines |
New power steering pump leaks |
106 |
All Car Lines |
Hoisting precaution |
312 |
All Car Lines |
Ford-Thompson power steering
pumps (Repair of) |
414 |
All Car Lines |
Application of remanufactured
Ford-Thompson power steering pumps |
424 |
All Car Lines |
Power steering pump oil leaks
|
425 |
Ford |
Ford with Saginaw gear and fixed column
- noise complaint |
426 |
Ford |
Safety stand placement
|
46 |
Ford |
Front suspension noise (also see
part number correction in Issue No. 7) |
91 |
Ford |
Power steering oil cooler
|
117 |
Ford |
RPO Wire wheel cover
installation |
121 |
Ford |
Rear suspension pivot bolts and nuts |
139 |
Ford |
Station wagon tire pressures
|
156 |
Ford |
Power steering idle compensator |
191 |
Ford |
Station wagon sway |
188
234 |
|
ARTICLE
NO. |
Ford |
Steering column grommet
interference with power brake pedal |
244 |
Ford |
Rear shock absorber noise
|
256 |
Ford |
High steering efforts with power
steering |
360 |
Ford |
Loose rear shock lower
attachment |
372 |
Ford |
Wheel identification
|
378 |
Ford (XL,
LTD, 7 Litre) |
Styled wheel cover installation
|
420 |
Fairlane |
Steering column shaft tube
replacement |
316 |
Mustang & Thunderbird |
Dynamically balancing wheel and
tires on disc brake units |
56 |
Mustang |
RPO Special handling package
|
107 |
Mustang |
Spare tire rattle |
401 |
Ford |
Front wheel alignment
specifications |
498 |
Ford |
High power steering efforts at
sustained high speed driving |
502 |
'65 T-Bird |
Lean to left |
520 |
Defective shock
absorber diagnosis |
523 |
Frame failures
(off-the-road operation) |
549 |
Fender to tire
interference (Falcon, Fairlane) |
551 |
Steering wheel removal
|
567 |
Suspension torque
specifications |
586 |
|
|
|
Exhaust System |
ARTICLE NO. |
Mustang - High
noise level of "Arvinode" dual exhaust system
|
315 |
Mustang - Dual
exhaust system (65-1/2 289 4V H. P.)
|
328 |
Mustang - Single
exhaust system noise (65 289 4V)
|
358 |
|
ARTICLE NO. |
Falcon - Exhaust
boom noise |
558 |
T-Bird - Backfire
on deceleration |
573 |
|
|
|
Axle & Driveline |
ARTICLE NO. |
Ford - Axle
lubricant leak through vent hose
|
33 |
Equalock axle
service identification tag |
41 |
High speed
driveline vibrations |
104 |
All cars with
demountable axle carriers - pinion gear and hub
failures on locking differential |
340 |
|
ARTICLE NO. |
Rear axle -
revision to method of setting pinion bearing
|
407 |
Driveshaft
balancing identification |
416 |
Driveshaft yoke
spline lubricant |
473 |
Ford - Rear axle
vent installation |
482 |
|
|
|
Automatic Transmission |
ARTICLE NO. |
C4 Transmission -
oil cooler hose leakage |
12 |
List of auto,
trans, fluids which meet Ford Specs. . . . |
155 |
C4 Transmission -
termination of exchange |
178 |
C4 Transmission -
oil pan gasket leakage caused by oil pan
deformation |
198 |
Ford - High pitched
buzzing or grinding noise due to improperly
machined C-O-M parts |
215 |
64 Ford - Manual
linkage wear causing automatic transmission
failures |
235 |
Automatic
transmissions - special crowfoot wrench for
vacuum T. V. diaphragm |
280 |
|
ARTICLE NO. |
C-4 transmission
gasket and oil seal kit (C4AZ-7153-C)
|
400 |
Automatic
transmission - approved fluid list |
413 |
Band adjusting
screw locknut (C4 and C6) |
513 |
GT type C6 three
speed automatic transmission ...... |
515 |
Valve body spring
identification (C4) |
545 |
Gear shift lever
and/or steering column rattle
|
557 |
'66 T-Bird -
Erratic and/or harsh or soft engagement
|
571 |
|
|
|
Clutch |
ARTICLE NO. |
65 Mustang & 64
Fairlane - clutch pedal height
|
5 |
63 & 64 Ford Police
and Taxi - failure of swivel insulator at clutch
pedal to equalizer rod |
14 |
Clutch - High pedal
efforts or scrubby pedal condition
|
385 |
|
ARTICLE NO. |
Clutch - high pedal
efforts or scrubby pedal |
556 |
1965-66 Ford clutch
adjustments |
569 |
|
|
|
Manual Transmission |
ARTICLE NO. |
Mustang - 3-speed
transmission shift lever noise
|
27 |
Ford - Looseness in
steering column and shift lever hub
|
71 |
Mustang - High
shift efforts |
213 |
Transmission shift
lever buzz - 1965 Mustang |
449 |
|
ARTICLE NO. |
Additional 303
transmission gear ratios |
450 |
Warner gear
four-speed manual transmission
|
451 |
Reverse gear
jumpout |
507 |
Mustang - gear
shift selector lever replacement
|
560 |
|
|
|
Brakes |
ARTICLE NO. |
Disc brake creep -
groan noise |
105 |
Disc brake units -
obtaining a firm brake pedal after servicing
|
134 |
Disc brake units -
rotor hub bolt replacement |
179 |
Disc brake units -
front wheel bearing end play adjustment
|
311 |
Power brake clunk
noise during normal to quick brake application
|
313 |
Ford with power
brakes - hood splash rusting linkage*
|
317 |
All drum brakes -
brake adjustment procedure with new metal
knockout plugs (also see supplement in July 2,
1965 issue) |
327 |
65 T-Bird - Squeal
noise on light brake pedal application
|
346 |
65 Ford - Rear
brake drag and/or early lining wear
|
350 |
Thunderbird - Road
splash rusting power brake linkage*
|
362 |
Thunderbird -
Servicing the brake booster assembly less master
cylinder on disc brake vehicles
|
365 |
|
ARTICLE NO. |
Ford - Incorrect
brake shoe and lining assemblies in brake lining
service kits |
373 |
Conversion of
automatic adjusting brakes to manual adjustment
brakes |
383 |
Disc brakes -
torque revision |
438 |
Part number and
nomenclature correction 1966 Ford Shop Manual
|
446 |
Power brake
equipped Fords - boot installed incorrectly
permitting engine noise in passenger compartment
|
563 |
Disc brake units -
rotor resurfacing |
575 |
Disc brake torques
|
583 |
* (Also see
revision in July 26, 1965 issue)
* (Also see revisions in August 20, 1965 issue) |
|
|
|
Fuel Tank & Lines |
ARTICLE NO. |
Nylon fuel tube -
fuel tank to pump |
431 |
Anti-surge valve in
fuel tank vent system (Fairlane) .. |
504 |
Fuel sender
assembly (Falcon & Fairlane) |
506 |
Fuel tank strap -
channel reinforcement |
533 |
|
ARTICLE NO. |
Gasoline odors
entering vehicle - 1966 Ford |
535 |
Flexible (rubber)
fuel hose rubs on fuel pump outlet tube
|
537 |
Fuel leaks or odors
in passenger compartment (Fairlane)
|
611 |
|
|
|
TRUCK CHASSIS & POWERTRAIN |
|
|
FRONT & REAR SUSPENSION, STEERING, WHEELS &
TIRES |
|
|
BRONCO |
ARTICLE NO. |
Toe-in
specifications |
444 |
Towing and lift
instructions |
471 |
|
ARTICLE NO. |
Defective shock
absorber diagnosis |
523 |
|
|
|
ECONOLINE |
Proper hoisting
technique for Econoline |
15 |
Steering wheel
installation |
209 |
Tire and wheel
runout specs. (All stamped disc wheels)
|
210 |
|
Front axle -
spindle looseness |
339 |
Defective shock
absorber diagnosis |
523 |
|
|
|
LIGHT |
ARTICLE NO. |
1965 Front wheel
alignment specifications |
31 |
Tire noise
(rumbling noise or roar) |
81 |
New rear wheel
grease retainer (Spicer Model 60)
|
195 |
Steering wheel
installation |
209 |
|
ARTICLE NO. |
Tire and wheel
runout specs. (All stamped disc wheels)
|
210 |
Front axle -
spindle looseness |
339 |
Revised tire
pressures |
489 |
|
|
|
MEDIUM |
ARTICLE NO. |
1965 Front wheel
alignment specifications |
31 |
Eaton axle cover
oil leaks |
95 |
New six hole disc
wheels (F, N, C, B-500-800 series)
|
115 |
Rear spring seat
cap bending (Eaton) |
157 |
Steering wheel
installation |
209 |
Eaton axle
differential kit |
299
391
476 |
|
ARTICLE NO. |
Eaton axle - new
pinion bearing cage casting (1964 and prior
models) |
358 |
Front wheel spindle
pin bushing |
361 |
Tire interference -
inner to outer |
418 |
Eaton axle ring
gear looseness |
499 |
Steering
returnability |
580 |
Front spring
shackle bracket side wear. |
599 |
|
|
|
HEAVY & EXTRA HEAVY |
ARTICLE NO. |
1965 Front wheel
alignment specifications |
31 |
Eaton axle cover
oil leaks |
95 |
New six hole disc
wheels (F, N, C, B-500-800 series)
|
115 |
Rear spring seat
cap bending (Eaton) |
157 |
Steering wheel
installation |
209 |
Eaton axle
differential kit |
299
391
476 |
Approved
Hendrickson walking beam bushing
|
301 |
|
ARTICLE NO. |
Hard steering -
1963-64 with manual steering and Super Duty or
Diesel |
352 |
Eaton axle - new
pinion bearing cage casting |
358 |
Front wheel spindle
pin bushings |
361 |
Tire interference -
inner to outer |
418 |
Insufficient right
turn C & CT series |
495 |
Eaton axle - ring
gear looseness |
499 |
Steering
returnability |
580 |
Wheel shimmy and/or
power steering failure |
602 |
|
|
|
LIGHT |
ARTICLE NO. |
Master cylinder brake tube
interference (F100/250) |
113 |
Intermittent loss of brake
pressure |
292 |
Revised brake adjustment
procedure |
327 |
|
ARTICLE NO. |
Brake pull, swerve or fade
|
354 |
Brake pull |
423 |
Brake drag (power brake units)
|
603 |
|
|
|
MEDIUM |
ARTICLE NO. |
New synchro-valve
(Tractor-trailer air brake package) |
83 |
Intermittent loss of brake
pressure |
292 |
Rear brake carrier plate
attaching bolt failures (Hydraulic brakes) |
355 |
|
ARTICLE NO. |
Overheating or dragging brakes
(Cowl mounted booster) |
485 |
Parking brake lever
|
543 |
|
|
|
HEAVY & EXTRA HEAVY |
ARTICLE NO. |
New synchro-valve
(Tractor-trailer air brake package) |
83 |
Rear brake carrier plate
attaching bolt failure (hydraulic brakes) |
355 |
|
ARTICLE NO. |
Air compressor governor tube
failure |
395 |
Overheating or dragging brakes
(cowl mounted booster) |
485 |
|
|
|
|
|
CLUTCH,
TRANSMISSION AND DRIVELINE |
|
|
ECONOLINE |
ARTICLE NO. |
C4 transmission intermediate
servo piston and cover identification (Econoline & F series)
|
51 |
Driveline rating code patent
plate revisions (Econoline) |
53 |
|
ARTICLE NO. |
Universal joint maintenance
|
433 |
Gear rattle - three speed
transmission |
490 |
|
|
|
LIGHT |
ARTICLE NO. |
Driveline, vibration 50-85 mph
(F series) |
16 |
C4 transmission intermediate
servo piston and cover identification (Econoline & F series)
|
51 |
Clutch shudder in low and
reverse (F100/250) |
82 |
Torsional vibration (223 CID
units) |
153 |
Lubrication of New Process
4-speed and Ford 3-speed transmissions |
171 |
New Process 4-speed, hard
shifting first or second gear |
229 |
Transmission shift fork noise
(F100/350 w/New Process trans.) |
233 |
|
ARTICLE NO. |
Torsional vibration - 4 speed transmission
|
300 |
Torsional vibration - 352 CID
|
334 |
Gear rattle and shift fork noise 382, |
439 |
Universal joint maintenance
|
433 |
Clutch shudder - low or reverse - 352 CID
|
474 |
Reverse gear jumpout
|
507 |
Clutch shudder in low and reverse |
553 |
|
|
|
MEDIUM |
ARTICLE NO. |
Eaton axle cover oil leaks
|
95 |
16802 Eaton axle differential
kit* |
299 |
Universal joint maintenance
|
433 |
New 12" and 13" clutch disc
assemblies |
442 |
Clutch release lever yoke
breakage |
478 |
Eaton axle ring gear looseness**
|
499 |
|
ARTICLE NO. |
Power divider input shaft
bearing |
522 |
Eaton axle 2-speed
solenoid |
565 |
Eaton axle ring gear looseness
|
593 |
Hard shifting - neutral to
second |
612 |
* Also see revision in article
476
** Also see revision in article 593 |
|
|
|
HEAVY & EXTRA HEAVY |
ARTICLE NO. |
Eaton axle cover oil leaks
|
95 |
Allison Transmatic transmission
exchange program... |
211 |
Driveshaft alignment angles and
phasing (65 Tandems) |
250 |
16802 Eaton axle differential
kit* |
299 |
Universal joint maintenance
|
433 |
Oil loss through filler tube -
Allison Transmatic |
491 |
Eaton axle ring gear looseness**
|
499 |
Eaton tandem air shift units
|
524 |
|
ARTICLE NO. |
Three speed axle
solenoids |
539 |
Power divider input shaft
bearing |
552 |
Eaton axle 2-speed
solenoid |
565 |
Eaton axle ring gear looseness
|
593 |
Hard shifting neutral to second
|
612 |
* Also see revision in article
476
** Also see revision in article 593 |
|
|
|
LIGHT |
ARTICLE NO. |
Engine rear crossmember bolts
loosening |
288 |
|
|
|
|
HEAVY & EXTRA HEAVY |
ARTICLE NO. |
New No. 4 crossmember -
Hendrickson Suspension |
462 |
Fuel solenoid control mounting
bracket failure (Dag. Diesel) |
591 |
|
ARTICLE NO. |
Relocate No. 4 crossmember -
Page & Page |
467 |
|
|
|
PASSENGER CAR -
ELECTRICAL |
|
Charging System |
ARTICLE NO. |
Buzzing sound originating from
G. P. D. Alternator Regulator (All Cars) 78, |
262 |
Failed G. P. D. Alternator
Regulators caused by wiring defects |
177 |
Incorrect Alternator and Power
Steering Mounting Bracket installation All with 289 engine
|
187 |
1965 Autolite Alternator
rectifier Assembly Replacement |
212 |
Alternator belt rubs A/C idler
pulley (240 engine) |
252 |
Broken brush holder attaching
screw - G. P. D. Alternators |
298 |
|
ARTICLE NO. |
Proper grounding of battery
cable (Ford Fairlane, Falcon & Mustang with 289 engine).
|
314 |
Diagnosis of obscure alternator
system malfunctions |
324 |
Mustang - Malfunctioning Ammeter
|
326 |
Autolite alternators with
internal radio noise suppression capacitor (condenser)
|
429 |
Revised Alternator/water pump
drive belts |
432 |
All Cars - Accessory Drive Belts
|
481 |
|
|
Starting System |
ARTICLE NO. |
All Cars - Starter Drive
failures |
154 |
Mustang - Relay to Starter Cable
|
158 |
|
ARTICLE NO. |
All Cars with 289 Engines -
Proper grounding of battery ground cable |
314 |
Thunderbird - Hard Starting -
Cable acid damage |
483 |
|
|
|
Ignition System |
ARTICLE NO. |
All Cars - Distributor Cam
Lubricant |
10 |
All Cars - Ignition System
Specification Changes |
125 |
All Cars - Ignition Contact
Replacement |
147 |
Transistor Ignition System
Schematic Error |
277 |
|
ARTICLE NO. |
Spark Plug Usage - 240 & 289
Engines |
371 |
Ford 352 & 390 - Pinched
Secondary Wires |
374 |
Fairlane 390GT - Distributor
Advance Curve |
412 |
All Cars - Revised timing
specifications |
579 |
|
|
|
Lamps and Body Wiring |
ARTICLE NO. |
Fairlane - Headlight removal and
installation |
35 |
Ford - Interior bulbs (turn
signal, high beam, speedometer) |
36 |
All Cars - Bullet terminal
removal from turn signal switch multiple connector |
77 |
Ford - Ash tray light leakage
|
116 |
Fairlane - Intermittent
operation of horns, parking lamps and rear lamps |
152 |
Ford - Back-up lamp switch kit
|
242 |
Fairlane - Interference of
windshield wiper linkage to main wiring loom |
243 |
Fairlane - Headlight failure
prevention |
251 |
Mustang - Rear lamp extension
wiring |
255 |
T-Bird - Main body wiring
harness chafing at brake pedal support |
267 |
T-Bird - Breakage of seat belt
warning lamp lens* |
275 |
|
ARTICLE NO. |
All Cars - Instrument panel bulb
replacement |
284 |
All except T-Bird - Emergency
Warning flasher system operation |
293 |
Potential fog lamp bulb breakage
(Mustang)** |
297 |
Inoperative or erratic horn
operation |
302 |
Ford - Parking lamp water entry
and corrosion (1965) |
331 |
Mustang - Potential fog lamp
breakage |
398 |
Seat belt warning light
operation (all car lines) |
435 |
Electrical feedback
during emergency warning flasher operation |
492 |
Headlight retention and adjustment |
597 |
Ford - Improper
installation of dimmer switch |
605 |
* (also see
Revision in July 2, 1965 issue)
** (see Revision in Sept. 3, 1965 issue) |
|
|
|
Instruments,
Indicators and Equipment |
ARTICLE NO. |
All Cars -
Speedometer cable hex head nut wrench |
8 |
All Cars - Bullet
terminal removal from turn signal switch multiple connector
|
77 |
T-Bird -
Speedometer cable routing |
80 |
All Cars -
Disconnected speedometer cable |
103 |
All Cars -
Malfunction of turn signal switch |
118 |
Falcon - Erratic
windshield wiper operation |
150 |
Fairlane -
Intermittent operation of horns, parking lamps and rear lamps
|
152 |
Ford - Low fuel
level warning system |
168 |
Mustang -
Windshield wiper motor removal and installation procedure
|
175 |
T-Bird - Adjustment
of hydraulic windshield wiper motor control cable |
192 |
Fairlane & Ford -
Speedometer driven gear ticking noise ... |
200 |
Mustang -
Illumination of PRNDL dial for daytime visibility |
201 |
Ford - Instrument
cluster lens dirty and fogged |
236 |
Mustang - Fuel gage
reads full |
246 |
|
ARTICLE NO. |
Fairlane -
Interference of windshield wiper linkage to main wiring loom
|
243 |
T-Bird - Breakage
of seat belt warning lamp lens |
275 |
All except T-Bird -
Emergency warning flasher system operation |
293 |
All Cars - Horn
replacement |
294 |
Speed Control (1965
Ford) |
309 |
Mustang -
Malfunctioning Ammeter |
326 |
T-Bird - Headlamp
switch failure |
356 |
All Cars -
Speedometer system complaints |
376 |
Windshield wiper
park switch adjustment (single speed) |
392 |
All except Mustang
- Speedometer driven gear replacement |
443 |
Turn Signal Problem
Diagnosis |
454 |
All Cars -
Speedometer ticking noise |
497 |
All Cars - Horn
button removal |
567 |
All except T-Bird -
Windshield washer pump operation |
574 |
All except T-Bird -
Horn will not blow |
582 |
|
|
|
Radio and
Electrical Accessories |
ARTICLE NO. |
Ford - 6-way power
seats |
23 |
Ford - Speed
control |
73 |
Ford - Back-up lamp
switch kit |
242 |
All Cars - 1965
rear seat speaker kit wiring |
258 |
Rear speaker
Studiosonic boom or "bongo" noise* |
357 |
Ford - Windshield
washer pump |
375 |
|
ARTICLE NO. |
Rotunda auto radio
test tool |
389 |
Six-way power seat
- reversed or abnormal |
410 |
Stereo tape player
|
505 |
Stereo tape player
clicking or popping |
595 |
* (Also see
supplement in August 20, 1965 issue) |
|
|
|
Heater, Defroster
and A/C |
ARTICLE NO. |
64 Economy A/C -
Customer complaint of "no heat" |
19 |
64 Ford & T-Bird -
A/C vibration problems |
29 |
65 Ford - A/C
control chart |
136 |
65 Ford - Integral
heater - A/C system |
145 |
Ford - A/C and
heating control assembly |
164 |
Fairlane - Heater
control adjustment |
253 |
Heater core removal
and installation (with or without air conditioning) |
305 |
|
ARTICLE NO. |
Poor defrost
pattern (1965 Fairlane all models) |
321 |
Air Conditioner
Vibration or Moan (30-38 mph) |
363 |
Evaporator
condensate leak into passenger compartment (Ford) |
384 |
1965 Ford integral
heater - air-conditioning system |
501 |
66 Ford - Cold air
entering passenger |
563 |
Falcon & Fairlane -
A/C compressor vibration |
568 |
352 390 A/C
vibration |
601 |
|
|
|
|
|
BRONCO |
ARTICLE NO. |
Noisy starter engagement |
570 |
|
|
|
|
ECONOLINE |
ARTICLE NO. |
Distributor cam lubricant |
10 |
Radio ignition
interference |
37 |
Flashing charge
indicator light and/or buzzing sound originating from alternator
regulators .. |
78,
262 |
Starter drive
|
154 |
Failed alternator
regulators caused by |
177 |
Emergency warning
flasher system operation |
293 |
|
ARTICLE NO. |
Erratic horn
operation |
302 |
Alternator -
diagnosis of system malfunctions |
324 |
New alternator with
internal radio noise suppression condenser |
429 |
Battery acid odor
|
488 |
Ignition system
specifications |
578 |
|
|
|
LIGHT |
ARTICLE NO. |
Distributor cam
lubricant |
10 |
Radio ignition
interference |
37 |
Starter cable
routing allowing contact with exhaust manifold (240, 300, 352 CID
engines) |
62 |
Windshield wipers
locking in extreme left position (F series) |
69 |
Flashing charge
indicator light and/or buzzing sound originating from alternator
regulators |
78,
262 |
Frame abrasion of
positive battery cable (F Series) |
128 |
Starter drive |
154 |
Failed alternator
regulators caused by wiring |
177 |
1965 Autolite
alternator rectifier assembly |
212 |
Instrument panel
bulb replacement |
284 |
|
ARTICLE NO. |
Electric wipers -
linkage lockup |
290 |
Emergency warning
flasher system operation |
293 |
Erratic horn
operation |
302 |
Alternator - front
engine mount interference |
304 |
Alternator -
diagnosis of system malfunctions |
324 |
Speedometer pointer
- hang up |
379 |
New alternator with
internal radio noise |
429 |
Alternator to
regulator wiring - rerouting |
485 |
Rear lamp harness -
connector corrosion |
493 |
Noisy starter
engagement |
570 |
Camper special and
trailer wiring harness |
584 |
|
|
|
MEDIUM |
ARTICLE NO. |
Distributor cam
lubricant |
10 |
Starter cable
routing allowing contact with exhaust manifold (240, 300, 352 CID
engines) |
62 |
Windshield wipers
locking in extreme left position (F series) |
69 |
Flashing charge
indicator light and/or buzzing sound originating from alternator
regulators |
78,
262 |
Frame abrasion of
positive battery cable (F series) |
128 |
Starter drive
|
154 |
Failed alternator
regulators caused by wiring defects |
177 |
1965 Autolite
alternator rectifier assembly replacement |
212 |
Transistor ignition
system - shop manual error |
277 |
Electric wipers -
linkage lockup |
290 |
|
ARTICLE NO. |
Emergency warning
flasher system operation |
293 |
Alternator - front
engine mount interference |
302 |
New low air
pressure warning switch |
303 |
Alternator -
diagnosis of system malfunctions |
324 |
New alternator with
internal radio noise |
429 |
Turn signal fuse
|
440 |
Alternator to
regulator wiring - rerouting |
486 |
Discharged battery
- flickering or blinking lights or erratic charge or alternator failure
|
554 |
Eaton axle 2-speed solenoid |
565 |
|
|
|
HEAVY & EXTRA HEAVY |
ARTICLE NO. |
Distributor cam
lubricant |
10 |
Printed circuit
board failures (61-64 Tilt Cab) |
21 |
Windshield wipers
locking in extreme left |
69 |
Flashing charge
indicator light and/or buzzing sound originating from alternator
regulators |
78,
262 |
Frame abrasion of
positive battery cable (F series) |
128 |
Starter drive
|
154 |
Failed alternator
regulators caused by wiring defects |
177 |
1965 Autolite
alternator rectifier assembly replacement |
212 |
Transistor ignition
system - shop manual error |
277 |
Electric wipers -
linkage lockup |
290 |
|
ARTICLE NO. |
Emergency warning
flasher system operation |
293 |
Erratic horn
operation |
302 |
New low air
pressure warning switch |
303 |
Alternator -
diagnosis of system malfunctions
|
324 |
New alternator with
internal radio noise |
429 |
Turn signal fuse |
440 |
Main wiring shorts
(#14398) |
480 |
Three speed axle
solenoids |
539 |
Discharged battery
- flickering or blinking lights or erratic
charge indicator or alternator failure |
554 |
Eaton axle 2-speed
solenoid |
565 |
|
|
|
|
|
144 - 170 - 200 Family |
ARTICLE NO. |
Distributor cam
lubricant |
10 |
Crankshaft oil seal
replacement procedure |
39 |
Valve mechanism
production deviated rocker arm |
43 |
Camshaft bearing
specification revision |
57 |
Distributor
specification for engines with automatic
transmission |
58 |
Heater hose to
choke housing clamp (omitted in production) |
74 |
Ignition
specification changes |
125 |
Piston pin
replacement procedure |
151 |
Premature belt
failures |
238 |
Thermostat
application |
241 |
Ignition contact
replacement |
147 |
65 Autolite
alternator rectifier assembly replacement
|
212 |
Positive crankcase
ventilation system |
279 |
Broken brush holder
attaching screw - G. P. D. Alternators
|
298 |
Thermostat
application chart (revised) |
308 |
Hydraulic valve
lifter test |
323 |
Diagnosis of
obscure alternator system |
324 |
|
ARTICLE NO. |
Overheating
|
380 |
Fuel pump noise
diagnosis |
428 |
Autolite
alternators with internal radio noise
suppression capacitor (condenser)
|
429 |
Revised
alternator/water pump drive belts
|
432 |
Cylinder head
installation |
445 |
Converting the 144
CID engine to 170 CID engine |
456 |
Thermostat
application |
463 |
Thermactor exhaust
emission control systems |
464 |
Camshaft bearing
replacement |
465 |
Accelerator linkage
stabilizer rod |
468 |
Repairing cylinder
blocks with sand holes or porosity
|
477 |
Accessory drive
belts |
481 |
Surge and rough
idle |
526 |
Noisy thermactor
air pumps |
530 |
Thermactor
component identification |
536 |
Poor fuel economy
and/or rough idle |
564 |
Poor fuel economy -
automatic choke sticking |
566 |
|
|
|
223 Family |
ARTICLE NO. |
Crankshaft oil seal
replacement procedure |
39 |
Premature belt
failures |
238 |
Thermostat
application |
241 |
Distributor cam
lubricant |
10 |
Ignition contact
replacement |
147 |
Positive crankcase
ventilating system maintenance |
279 |
|
ARTICLE NO. |
Thermostat
application chart (revised) |
308 |
Fuel pump noise
diagnosis |
428 |
Cleaning crankcase
ventilation systems |
475 |
Repairing cylinder
blocks with sand holes or porosity
|
477 |
Accessory drive
belts |
481 |
|
|
|
240 Family |
ARTICLE NO. |
Crankshaft oil seal
replacement procedure |
39 |
Distributor
specification for engines with automatic
transmissions (police and taxi)
|
59 |
Ignition and engine
specification (Shop Manual Revision)
|
76 |
Revised valve
rocker arm studs (also see Article 190)
|
96 |
Revised tappet
adjustment procedures |
100 |
Engine dieseling
|
101 |
Insufficient fan to
radiator clearance |
108 |
Camshaft gear noise
|
114 |
Ignition
specification changes |
125 |
Piston pin
replacement procedure |
151 |
Premature belt
failures |
238 |
Thermostat
application |
241 |
Revised valve
rocker arm studs (also see Article 96)
|
190 |
Distributor cam
lubricant |
10 |
Ignition contact
replacement |
147 |
65 Autolite
alternator rectifier assembly replacement
|
212 |
Alternator belt
rubs A/C idler pulley |
252 |
Positive crankcase
ventilation system maintenance
|
279 |
Broken brush holder
attaching screw - G. P. D. alternators
|
298 |
Thermostat
application chart (revised) |
308 |
Exhaust control
valve assembly replacement (240 1965)
|
322 |
Hydraulic valve
lifter test |
323 |
Diagnosis of
obscure alternator system malfunctions
|
324 |
New piston and pin
assembly |
325 |
|
ARTICLE NO. |
Revised hydraulic
tappet valve clearance adjustment procedure
|
351 |
Rear engine oil
seal |
367 |
New rear crankshaft
oil seal |
368 |
Spark plug usage
revisions (ref. art. 257 dated 4-19-65)
|
371 |
Overheating
|
380 |
Valve rocker arm
identification |
403 |
Cylinder front
cover bolt torque |
409 |
Fuel pump noise
diagnosis |
428 |
Autolite
alternators with internal radio noise
suppression capacitor (condenser)
|
429 |
Hard cold engine
starting - sticky choke |
430 |
Nylon fuel tube,
fuel tank to pump |
431 |
Revised
alternator/water pump drive belts
|
432 |
Cylinder head
installation |
445 |
Thermostat
application |
463 |
Thermactor exhaust
emission control systems |
464 |
Noisy and/or
squeaking valve rocker arm or push rod action
|
469 |
Repairing cylinder
blocks with sand holes or porosity
|
477 |
Accessory drive
belts |
481 |
Noisy thermactor
air pumps |
530 |
Thermactor
component identification |
536 |
Hard hot starting
|
548 |
New pistons to
correct piston pin noise |
555 |
Poor fuel economy
and/or rough idle |
564 |
|
|
|
221 - 260 - 289 Family |
ARTICLE NO. |
Distributor cam
lubricant |
10 |
Crankshaft oil seal
replacement procedure |
39 |
Revised valve
rocker arm studs (also see Article 190)
|
96 |
Revised tappet
adjustment procedure |
100 |
Insufficient fan to
radiator clearance |
108 |
Piston pin
replacement procedure |
151 |
Incorrect oil
filler cap |
184 |
New water pulley
and power steering belt |
232 |
Premature belt
failure |
238 |
Thermostat
application |
241 |
Spark plug revision
|
257 |
Delayed oil
pressure at engine start up |
189 |
Valve rocker arm
stud (also see Article 96) |
190 |
Ignition contact
replacement |
147 |
Relay to starter
cable shorting (Mustang H.P.)
|
158 |
Incorrect
alternator and power steering mounting bracket
installation |
187 |
65 Autolite
alternator rectifier assembly |
212 |
Positive crankcase
ventilation system maintenance
|
279 |
Broken brush holder
attaching screw - G. P. D. Alternators
|
298 |
Rough engine idle -
289-4V (Mustang) |
307 |
Thermostat
application chart (revised) |
308 |
Proper grounding of
battery ground cable |
314 |
Fuel pump eccentric
bolt |
318 |
Hydraulic valve
lifter test |
323 |
Diagnosis of
obscure alternator system malfunctions
|
324 |
New piston and pin
assembly |
325 |
Revised hydraulic
tappet valve clearance adjustment procedure
|
351 |
|
ARTICLE NO. |
Carburetor flooding
caused by needle cocking* |
370 |
Spark plug usage
revisions (reference Article 257 dated April 19,
1965) |
371 |
Overheating
|
380 |
New intake manifold
to cylinder head gaskets and seals
|
396 |
Valve rocker arm
identification |
403 |
Nylon secondary
throttle control lever (all 4V carburetors)
|
404 |
Fuel pump noise
diagnosis |
428 |
Autolite
alternators with internal radio noise
suppression capacitor (condenser)
|
429 |
Nylon fuel tube,
fuel tank to pump |
431 |
Revised
alternator/water pump drive belts
|
432 |
Cylinder head
installation |
445 |
Thermostat application
|
463 |
Thermactor exhaust emission
control systems |
464 |
Noisy and/or squeaking valve
rocker arm or push rod action |
469 |
Cleaning crankcase ventilation
systems |
475 |
Repairing cylinder blocks with
sand holes or porosity |
477 |
Accessory drive belts |
481 |
Camshaft "chuck" noise
|
487 |
New water pump assembly
|
517 |
Noisy Thermactor air pumps
|
530 |
Thermactor component
identification |
536 |
Flexible (rubber) fuel hose rubs
on fuel |
537 |
Camshaft end play specifications
|
585 |
* (see supplement in September 17, 1965
issue) |
|
|
|
352 - 390 - 406 - 427 - 428 Family |
ARTICLE NO. |
Distributor cam lubricant
|
10 |
Crankshaft oil seal replacement
procedure |
39 |
Positive crankcase ventilating
system test and cleaning procedure |
40 |
Oil pan removal and installation |
61 |
Engine specification and ignition
specification (Shop Manual Revision) |
76 |
Insufficient fan to radiator
clearance |
108 |
Air conditioner compression
vibrations |
186 |
Premature belt failures
|
238 |
Thermostat application |
241 |
Holley carburetor specification
|
196 |
Ignition contact replacement
|
147 |
65 Autolite alternator rectifier
assembly replacement |
212 |
Misalignment of cylinder block
hole in main bearing upper insert |
276 |
Positive crankcase ventilation
system |
279 |
Broken brush holder attaching
screw - G. P. D. alternator |
298 |
Thermostat application chart
(revised) |
308 |
Hydraulic valve lifter test
|
323 |
Diagnosis of obscure alternator
system |
324 |
Carburetor flooding caused by
needle cocking* |
370 |
Pinched secondary wiring
(distributor). |
374 |
Overheating |
380 |
Nylon secondary throttle control
lever (all 4V carburetors) |
404 |
Fairlane GT distributor advance
curve |
412 |
Fuel pump noise diagnosis
|
428 |
|
ARTICLE NO. |
Autolite alternators with internal
radio noise suppression capacitor (condenser) |
429 |
Nylon fuel tube, fuel tank to pump
|
431 |
Revised alternator/water pump
drive belts |
432 |
Cylinder head installation
|
445 |
Thermostat application
|
463 |
Excessive oil consumption
|
466 |
Cleaning crankcase ventilation
systems |
475 |
Repairing cylinder blocks with
sand holes |
477 |
Accessory drive belts |
481 |
Hard starting - 1964 & 65 T-Birds
|
483 |
Engine lifting eye - 1966 T-Birds
|
511 |
Excessive valve lash |
516 |
Crankshaft identification
|
519 |
Cold engine stall on automatic
transmission |
521 |
Cylinder head, intake manifold and
intake manifold gasket application |
528 |
Noisy Thermactor air pumps
|
530 |
Thermactor component
identification |
536 |
Engine hesitates or stumbles on
acceleration (390-2V) |
562 |
Excessive oil consumption, exhaust
smoking and plug fouling |
577 |
Holley 4V carburetor for Fairlane
GT and GTA |
587 |
Exhaust manifold restrictions
|
589 |
Engine vibration or unbalance (390
Engine) |
592 |
1966 - 289 valve train changes
|
608 |
* (see supplement in September 17,
1965 issue) |
|
|
|
|
|
140 - 170 Family |
ARTICLE NO. |
Positive crankcase ventilation
system |
|
maintenance |
279 |
Hydraulic valve - lifter test
|
323 |
Crankcase oil refill - capacity
|
426 |
Fuel pump - noise diagnosis
|
428 |
Alternator/water pump - revised
drive belts |
432 |
|
ARTICLE NO. |
Converting 144 CID to 170 CID
|
456 |
Thermactor exhaust emission
control systems |
464 |
Repairing cylinder blocks with
sand holes or porosity |
477 |
Surge and rough idle |
526 |
Thermactor component
identification |
536 |
Poor fuel economy and/or rough
idle |
564 |
|
|
|
223 - 262 Family |
ARTICLE NO. |
Positive crankcase ventilation
system maintenance |
279 |
Shop distributor calibration -
manual revisions |
282 |
Fuel pump - noise diagnosis
|
428 |
Alternator/water pump - revised
drive belts |
432 |
|
ARTICLE NO. |
Crankcase ventilation systems -
cleaning procedures |
475 |
Repairing cylinder blocks with
sand holes or porosity |
477 |
Thermactor component
identification |
536 |
|
|
|
240 - 300 Family |
ARTICLE NO. |
Positive crankcase ventilation
system maintenance |
279 |
Engine governed RPM settings
|
286 |
Camshaft gear noise |
306 |
Connecting rod revisions
|
320 |
Hydraulic valve - lifter test
|
323 |
New piston and pin assembly
|
325 |
Hydraulic tappet valve clearance -
revised adjustment procedure |
351 |
Rear engine oil seal |
367 |
New rear crankshaft oil seal
|
368 |
Spark plug usage (article
supersedes #257 and #125) |
371 |
Fuel pump - noise diagnosis
|
428 |
|
ARTICLE NO. |
Alternator/water pump - revised
drive belts |
432 |
Front cylinder cover - bolt torque
|
409 |
Cylinder Head installation - all
V8's |
445 |
Thermactor exhaust emission
control systems |
464 |
Noisy valve rocker arm or push rod
action |
469 |
Repairing cylinder blocks with
sand holes or porosity |
477 |
Thermactor component
identification |
536 |
Front engine support bracket
|
538 |
Hard hot starting |
548 |
New pistons to correct piston pin
noise |
555 |
Poor fuel economy and/or rough
idle |
564 |
|
|
|
302 - 332 Family |
ARTICLE NO. |
Positive crankcase ventilation
system maintenance |
279 |
Fuel pump - noise diagnosis
|
428 |
Alternator/water pump - revised
drive belts |
432 |
|
ARTICLE NO. |
Cylinder head installation - all
V8's |
445 |
Repairing cylinder blocks with
sand holes or porosity |
477 |
Thermactor component
identification |
536 |
|
|
|
330 - 352 - 361 - 391 Family |
ARTICLE NO. |
Positive crankcase ventilation
system maintenance |
279 |
Engine governed RPM settings |
286 |
Front engine crossmember failure -
8 cylinder school bus (B-500 to B-750 series) |
291 |
Hydraulic valve - lifter test |
323 |
New cold weather starting
procedure |
417 |
Revised engine specifications |
447 |
|
ARTICLE NO. |
Oil consumption |
460 |
Crankcase ventilation
system-cleaning |
475 |
Cylinder head installation - all
V8's |
445 |
Repairing cylinder blocks with
sand holes or porosity |
477 |
Thermactor component
identification |
536 |
Excessive oil consumption, exhaust
smoking and spark plug fouling |
577 |
|
|
|
401 - 477 - 534 Family |
ARTICLE NO. |
Shutterstat by-pass - correction
of article #138, February 1, 1965 |
138 |
Positive crankcase ventilation
system maintenance |
279 |
Engine governed RPM settings
|
286 |
Fuel pump - noise diagnosis
|
428 |
Alternator/water pump - revised
drive belts |
432 |
|
ARTICLE NO. |
Cylinder head installation - all
V8's |
445 |
Carburetor air cleaner - extra
capacity |
448 |
Camshaft removal |
455 |
Repairing cylinder blocks with
sand holes or porosity |
477 |
Thermactor component
identification |
536 |
|
|
|
Dagenham Diesel |
|
ARTICLE NO. |
Cylinder head installation - all
V8's |
445 |
New self locking vibration damper
bolts |
472 |
|
ARTICLE NO. |
Air compressor mounting failures
|
508 |
Fuel solenoid control mounting
bracket failure |
591 |
|
|
|
Cummins Diesel |
ARTICLE NO. |
Engine governed RPM settings and
speeds |
286,
411 |
Cylinder head installation - all V8's
|
445 |
|
ARTICLE NO. |
New air cleaner - to prevent water
entry |
452 |
Air cleaner oil cup assembly
|
512 |
Air cleaners (V-6) |
594 |
|
|
|
NOISE, VIBRATION AND HARSHNESS ITEMS |
|
|
Ford |
ARTICLE NO. |
Power steering hissing
noise |
25 |
Power steering noise
transmitted into passenger compartment |
26 |
Air conditioner
vibration problems |
29 |
Tip-in moan or
vibration periods at constant speeds |
30 |
High speed driveline
vibrations |
104 |
Air conditioner
compressor vibrations (Chicago |
186 |
Improperly machined
output shaft rear thrust face generating a high pitched buzzing or
grinding noise |
215 |
Rear shock absorber
noise |
256 |
|
ARTICLE NO. |
Driveshaft balancing
identification |
416 |
Fuel pump noise
diagnosis |
428 |
Starter noise
|
525 |
Noisy Thermactor air
pumps |
530 |
New pistons to correct
piston pin noise |
555 |
Engine noise or odors
entering passenger compartment |
563 |
390 engine unbalance
or vibration |
592 |
352-390 A/C vibration
|
601 |
|
|
|
Fairlane |
ARTICLE NO. |
Power steering hissing
noise |
25 |
High speed driveline
vibrations |
104 |
Speedometer driven
gear ticking noise |
200 |
Air/conditioner
Vibration (6 cylinder, Mustang, Fairlane, Falcon) |
363 |
Driveshaft balancing
identification |
416 |
Fuel pump noise
diagnosis |
428 |
Body vibration damper
installation |
509 |
|
ARTICLE NO. |
Starter noise
|
525 |
Noisy Thermactor air
pumps |
530 |
Rear seat boom
vibrations - 30-40 mph |
540 |
Gear shift lever
and/or steering column rattle |
557 |
A/C compressor
vibration |
568 |
390 engine unbalance
or vibration |
592 |
|
|
|
Falcon |
ARTICLE NO. |
Power steering hissing
noise |
25 |
High speed driveline
vibrations |
104 |
Air/conditioner
Vibration (6 cylinder, Mustang, Fairlane, Falcon) |
363 |
Driveshaft balancing
identification |
416 |
Fuel pump noise
diagnosis |
428 |
|
ARTICLE NO. |
Starter noise
|
525 |
Noisy Thermactor air
pumps |
530 |
Gear shift lever
and/or steering column rattle |
557 |
Exhaust "boom" noise
and/or vibration at 25-35 mph under acceleration |
558 |
A/C compressor
vibration |
568 |
|
|
|
Thunderbird |
ARTICLE NO. |
Power steering hissing
noise |
25 |
Air conditioner
vibration problems |
29 |
Dynamically balancing
wheel and tire assembly on vehicles with disc brakes |
56 |
High speed driveline
vibrations |
104 |
Disc brake creep groan
noise |
104 |
Improperly machined
output shaft rear thrust face, generating a high pitched buzzing or
grinding noise |
215 |
|
ARTICLE NO. |
Driveshaft balancing
identification |
416 |
Fuel pump noise
diagnosis |
428 |
Driveshaft yoke spline
lubricant |
473 |
Starter noise |
525 |
Noisy Thermactor air
pumps |
530 |
390 engine unbalance
or vibration |
592 |
|
|
|
Mustang |
ARTICLE NO. |
Power steering hissing
noise |
25 |
Transmission shift
lever noise |
27 |
Dynamically balancing
wheel and tire assembly on vehicles with disc brakes |
56 |
Convertible cowl shake
and/or vibrations |
86 |
High speed driveline
vibrations |
104 |
Disc brake creep-groan
noise |
105 |
Mustang - High noise
level of (Arvinode dual exhaust system) |
315 |
|
ARTICLE NO. |
Mustang - Dual exhaust
system (65-1/2 289 4VH. P.) |
328 |
Mustang - Single
exhaust system noise (65-289 4V) |
353 |
Air/conditioner
Vibration (6 cylinder, Mustang, Fairlane, Falcon) |
363 |
Driveshaft balancing
identification |
416 |
Fuel pump noise
diagnosis |
428 |
Transmission shift
lever buzz |
449 |
Starter noise
|
525 |
|
|
|
Econoline |
ARTICLE NO. |
Gear rattle - 3 speed
transmission |
490 |
|
|
|
|
Light
Truck |
ARTICLE NO. |
Torsional vibration -
4 speed transmission 300, |
334 |
Gear rattle and shift
fork noise - new process transmission 382, |
439 |
Clutch shudder - low
and reverse - 352 CID |
474 |
|
ARTICLE NO. |
Starter noise
|
525 |
Clutch shudder low and
reverse |
553 |
|
|
|
|
ARTICLE NO. |
Modification of right
height tool T65-P-3000-B or C |
6 |
Modification of front
end tool T62F-3000-B |
7 |
Modification of front
end tool T57P-3006-A |
11 |
Special speedometer
cable hex head nut wrench |
8 |
Special "Rally Pac"
screw driver |
45 |
Special power steering
pump pulley remover |
49 |
Special tapered socket
for C4 transmission clutch |
66 |
Bullet terminal
removal from turn signal switch multiple connector |
77 |
Special tool for
removing Mustang rear axle |
93 |
Engine stand |
132 |
Special serrated
socket for Dagenham Diesel pump valve holder |
169 |
New compression tester
for Dagenham Diesels |
170 |
Special tool for
removal of steering arms from sector shafts |
203 |
Special tool to remove
super duty engine crankshaft dampers |
204 |
Special tools for
1951-58 Ford-O-Matic and Cruise-O-Matic |
205 |
Improper usage of
T63L-10300-B |
206 |
Special power steering
pump pulley remover |
207 |
Special voltage
regulator thermometer |
208 |
Special Lincoln pinion
front bearing cup remover |
220 |
|
ARTICLE NO. |
Special adapter kit to
remove and replace rear spring front bushings (Falcon, Comet, Mustang, |
221 |
Special Lincoln rear
axle pinion oil seal tool |
223 |
Special Lincoln rear
axle front bearing tool |
224 |
Special tool for rear
spring front eye bushings (Falcon, Comet, Mustang, Fairlane)
|
225 |
Special tool for
Lincoln rear spring front eye |
226 |
Special torque
checking tool for Falcon, Mustang and Comet locking differentials
|
227 |
Special Lincoln rear
axle pinion rear bearing |
228 |
Special velocity
governor wrench assembly |
94 |
Tandem equalizer beam
bushing service tool |
259 |
Special service tool -
service part and number change ... |
260 |
Special Mustang band
adjusting tool |
268 |
Correction to special
tool part number in 268 (May 10, 1965) |
268 |
Special crowfoot
wrench for vacuum T. V. diaphram |
280 |
New special service
tool T6PP-10B 960-A |
283 |
Rotunda auto radio
test tool (T65P-18805-A) |
389 |
Special service tools
- ownercard program |
437 |
1966 tool silhouette
and hook package |
500 |
Disc brake rotor
resurfacing |
575 |
|
|
|
MISCELLANEOUS OILS, LUBRICANTS,
FLUIDS & CHEMICALS |
ARTICLE NO. |
Distributor cam
lubricant |
10 |
Automatic transmission
fluids that meet Ford specification |
155 |
Quick reference chart
Rotunda oil and lubrication |
319 |
Fuel odor in 1965 Ford
luggage compartment |
377 |
|
ARTICLE NO. |
Automatic transmission
fluids that meet Ford specification |
413 |
Driveshaft yoke spline
lubricant |
473 |
Water leaks - repair
sealant |
479 |
|
|
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