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TECHNICAL SERVICE BULLETIN 15-MONTH INDEX
 

FIFTEEN MONTHS’ INDEX COVERING PERIOD
FROM OCTOBER 19, 1964 THROUGH JANUARY 28, 1966

 

BODY

FORD CAR - Paint and Sheet Metal

ARTICLE NO.

Misaligned ash tray and glove box door 75
Paint damage due to organic fallout 90
Door edge protector used in transit 109
Acrylic enamel usage 127
Glove box door - hard opening 130
Service paint color match 330
Finish sanding of acrylic paint 359

ARTICLE NO.

Paint chipping near bumper ends 386
Acrylic enamel usage (supplements Article 127) 399
Service paint color match 415
Exterior paint type - identification (warranty plate review) 434
Glove box door - hard opening 514
Paint chips and rust at rocker mouldings 534
   
FORD CAR  - Soft Trim

ARTICLE NO.

Installation of floor pan deadener 4
Bucket seat removal and repair 34
Accelerator pedal interference with carpet 99
Package tray trim rattles 111
Missing seat trim buttons 120
Gap at door and 1/4 panel trim 133
Door windlace retention and appearance 144
Second seat cushion retention 161
Rear seat safety pad 162
Landau cover ballooning and tearing 174
Bucket seat back squeaks 194
Station wagon spare wheel cover alignment 197
Front door trim panel ornament loose 230
Convertible top damage by #4 bow 237

ARTICLE NO.

Bench type front seat sag 272
Seat back covers torn at seat belt holes 295
Ballooning of front seat cover 333
Convertible top back window assemblies 364
Collapsed headlinings 387
Front seat cushion and back spring squeaks 388
Spare wheel cover alignment (supplements Article 197) 422
Auxiliary seat back floor panel deformation 427
Sun visor release effort 484
Vinyl top protective wax removal 503
Excess trim cement 510
Door arm rest - loose attachment 522
Landau top cover installation procedure 547
 
FORD CAR  - Hardware

ARTICLE NO.

Roof side medallion loose 2
Illegal entry into luggage compartment 13
Excessive key efforts or inoperative lock cylinders 47
Loose or misaligned mouldings (LTD Models) 55
Unintentional lock out 63
Front door lock out 72
Bumper chrome peeling 84
Door locks do not latch 97
Deck lid spear moulding installation 112
Front bumper license plate mounting 123
Inoperative rear door lock (4 door models) 142
Front door hinge squeaks 143
Inadequate rear license plate attachment 146
Bumper jack rattles 149
Door locks do not latch 160
Rear door safety lock rattle 163
Station wagon tailgate support arm malfunction 166

ARTICLE NO.

Outside door handle push button binds 193
Reclining seat actuating handle rattles 217
Use of coarse thread fasteners 263
Seat track malfunction 265
Door lock striker bolt breakage 287
Windshield upper moulding attachment revision 332
Malfunctioning tailgate manual window regulator handle 341
Insufficient rear vision on remote control mirror (1965) 342
Paint peeling from moldings 343
Seat belt - short 344
Dual action tailgate adjustment, station wagons 397
Six-way power seat - reversed or abnormal movement 410
Identification of bumper lower extensions 496
Glove box door - hard opening 514
Quarter panel letters 541
Bumper wax removal 544
Luggage compartment - illegal entry 550
Station wagon tailgate - emergency opening procedure 576
   
FORD CAR  - Glass and Glass Operating Mechanism

ARTICLE NO.

Back window replacement using adhesive sealer 28
Mottling on tempered glass 87
Inoperative power operated tailgate window 129
Windshield glass replacement 140
Loose vent window 141
Rear door glass rattles and loss of stability 148

ARTICLE NO.

Front door window rattles and high operating effort... 219
Convertible rear window breakage 264
Windshield and back lite service replacement 270
Convertible top back window assemblies 364
Station wagon tailgate - emergency opening procedure 576
   
FORD CAR  - Wind Noise, Dust and Water Leaks

ARTICLE NO.

Door weatherstrip retention 3
Wind noise along cowl top 85
Air and water leaks cowl sides 98
Luggage compartment water leaks 167
Rear vent rustling noise (LTD) 248
General article on wind noise correction 261
Windshield and backlight service replacement 270

ARTICLE NO.

Fuel odor in luggage compartment 377
Wind whistle at windshield garnish molding 421
Wind noise - second seat area (station wagons) 441
Water leaks - repair sealant 479
Wind noise diagnosis procedure 527
Water leak at windshield area 607
   
FORD CAR  - Squeaks and Rattles

ARTICLE NO.

Remote outside mirror rattles 54
Body mount noise 79
Package tray trim rattles 111
License plate rattles 126
Front door hinge squeaks 143
Rear door glass rattle and loose stability 148
Bumper jack rattle 149
Rear door safety lock rattle 163
Bucket seat back squeaks 194
Reclining seat handle rattle 217
Front door window rattles and/or high operating efforts 219

ARTICLE NO.

Tailgate window rattle 240
Rear vent rustling (LTD models) 248
Wheel cover medallion rattles (1964-65) 345
Front and Rear bumper rattles (all models) 369
Loose rear shock absorber lower attachment 372
Seat squeaks - bucket seat cushions (1964-65) 402
Squeaks and creaking noise at bottom of rear door area
(1965 station wagon)
405
Squeaks and rattles station wagon second and
third seat and auxiliary floor panels
459
   
FORD CAR  - Body Electrical

ARTICLE NO.

Six way power seat trouble shooting 23
Ash tray light leakage 116

ARTICLE NO.

Windshield washer accessory kit 254
   

MUSTANG - Paint and Sheet Metal

ARTICLE NO.

Convertible cowl shake 86
Paint damage due to organic fallout 90
Door edge protectors used in transit 109
Acrylic enamel usage 127
Paint peeling or flaking 273
Vinyl tape accent stripe replacement 310
Service paint color match 330

ARTICLE NO.

Finish sanding of acrylic paint 359
Paint adhesion on fiberglass interior panels 394
Acrylic enamel usage (supplements Article 127) 399
Service paint color match 415
Exterior paint type identification (warranty plate revision) 434
Paint chipping 532
Coach joint sealer repair 542
   
MUSTANG -Soft Trim

ARTICLE NO.

Adjustable passenger seat 1
Console modification for A/C installation 32
Accelerator pedal interference with carpet 99
Squeak and 1/4 trim damage on folding seat 137
Convertible top damage 199

ARTICLE NO.

Elimination of shipping covers - vinyl top 349
Excessive rearward tilt of front seat back 408
Vinyl top protective wax removal 503
Excess trim cement 510
Landau top cover installation procedure 547
   
MUSTANG - Hardware

ARTICLE NO.

High key efforts luggage compartment or lock out 22
Excessive key effort or inoperative lock cylinder 47
Front door lockout 72
Bumper chrome peeling 84
Seat track high operating efforts 165
Use of coarse thread fasteners 263
Seat track malfunction 265

ARTICLE NO.

Seat track revision to gain additional leg room 269
Seat belt hardware rattles (see correction dated 6-1-65) 278
Door lock striker bolt breakage 287
Excessive rearward tilt of front seat back 408
Bumper wax removal 544
Deformation of door inside handle escutcheon 559
   
MUSTANG - Glass and Glass Operating Mechanism

ARTICLE NO.

Mottling in tempered glass 87
High door window operating efforts 89
Door rattles and window instability 92

ARTICLE NO.

Quarter window rattle 172
Door window rattles and glass instability 214
   
MUSTANG - Window Noise, Dust and Water Leaks

ARTICLE NO.

Rear tail lamp water leak 20
Convertible water leaks at No. 1 roof bow 185
Windshield and back window moulding water leaks ... 245
Water leaks along the bottom of the courtesy lamp housing and the door inter panel 419

ARTICLE NO.

Wind noise or wind whistle 453
Water leaks from behind the door trim panel 470
Water leaks - repair sealant 479
Wind noise diagnosis procedure 527
   
MUSTANG - Squeaks and Rattles

ARTICLE NO.

Convertible top rattles 17
Door lock remote control rod rattle 18
Glove box door rattle 44
Remote lock button rattles 110
Folding seat squeak and damage to trim panel 137
Quarter window rattle 172
Door window rattles and glass instability 214

ARTICLE NO.

Latch assembly, luggage compartment accessory door rattles 218
Potential rattles emanating from radiator grille assembly 366
Possible door rattles and damage to door courtesy lamp wiring assembly 390
Front seat track latch tie rod interference and rattle 393
Spare tire rattle 401
   

FALCON - Paint and Sheet Metal

ARTICLE NO.

Paint damage due to organic fallout 90
Door edge protectors used in transit 109
Acrylic enamel usage 127
Paint stains adjacent to rear lamps 239
Objectional protrusion of the rear door trim panel upper retainer 281
Service paint color match 330

ARTICLE NO.

Finish sanding of acrylic paint 859
Acrylic enamel usage (supplements Article 127) 899
Service paint color match 415
Exterior paint type identification (warranty plate revision) 434
Coach joint sealer repair 542
Fender to tire interference 551
   
FALCON - Soft Trim

ARTICLE NO.

Accelerator pedal interference with carpet 99
Front door trim panel ornament loose 230
Headlining discoloration 274
Sun visor release effort 484
Vinyl top protective wax removal 503

ARTICLE NO.

Excess trim cement 510
Landau top cover installation procedure 547
Insufficient package tray retention 561
Front passenger bench seat rattles 604
   
FALCON - Hardware

ARTICLE NO.

Excessive key efforts or inoperative lock cylinders 47
Front door lockout 72
Bumper chrome peeling 84
Rear door safety lock rattle 163
Use of coarse thread fasteners 263

ARTICLE NO.

Seat track malfunctions 265
Door lock striker bolt breakage 287
Seat belt retractor breakage 348
Dual-action tailgate adjustment station wagon 397
Bumper wax removal 544
   
FALCON - Glass and Glass Operating Mechanism

ARTICLE NO.

Mottling on tempered glass

87

ARTICLE NO.

Potential tailgate glass breakage

337

   
FALCON - Wind Noise, Dust and Water Leaks

ARTICLE NO.

Wind noise or wind whistle 453
Water leaks - repair sealant 479

ARTICLE NO.

Wind noise diagnosis procedure 527
Water leak - antenna hole 609
   
FALCON - Squeaks and Rattles

ARTICLE NO.

Glove box door rattle 44
Rear door safety lock rattle 163

ARTICLE NO.

Squeaks and rattles emanating from the instrument panel 336
Front bench seat rattles 604
   

FAIRLANE - Paint and Sheet Metal

ARTICLE NO.

Paint damage due to organic fallout 90
Door edge protectors used in transit 109
Acrylic enamel usage 127
Service paint color match 330
Finish sanding of acrylic paint 359
Acrylic enamel usage (supplements Article 127) 399

ARTICLE NO.

Service paint color match 415
Exterior paint type identification (warranty plate revision) 434
Coach joint sealer repair 542
Fender to tire interference 551
Insufficient package tray retention 561
   
FAIRLANE - Soft Trim

ARTICLE NO.

Accelerator pedal interference with carpet 99
Sun visor release effort 484
Vinyl top protective wax removal 503
Excess trim cement 510

ARTICLE NO.

Folded top too high in stacked position 546
Landau top cover installation 547
Front door trim panel rattles 600
Front passenger bench seat rattles 604
   
FAIRLANE - Hardware

ARTICLE NO.

Excessive key efforts or inoperative lock cylinders 47
Front door lockout 72
Bumper chrome peeling 84
Rear door safety lock rattle 163
Use of coarse thread fasteners 268
Seat track malfunction 265

ARTICLE NO.

Rear door lock problems 271
Door lock striker bolt breakage 287
Dual-action tailgate adjustment - station wagons 897
Bumper wax removal 544
Luggage compartment - illegal entry 550
   
FAIRLANE - Glass and Glass Operating Mechanism

ARTICLE NO.

Malfunction of the front door window

531

ARTICLE NO.

Mottling in tempered glass

87

   
FAIRLANE - Wind Noise, Dust and Water Leaks

ARTICLE NO.

Water leaks and wind noise at roof rail weatherstrip 436
Wind whistle or wind noise 453
Water leaks - repair sealant 479

ARTICLE NO.

Wind noise diagnosis procedure 527
Water leak - antenna hole 609
Fuel odors in passenger compartment 611
   
FAIRLANE - Squeaks and Rattles

ARTICLE NO.

Remote outside mirror rattle 54
Rear door safety lock rattle 163
Squeaks and rattles emanating from the instrument panel 336

ARTICLE NO.

Front door trim panel rattles 600
Front passenger bench seat rattles 604
   

THUNDERBIRD - Paint and Sheet Metal

ARTICLE NO.

Paint damage due to organic fallout 90
Door edge protectors used in transit 109
Acrylic enamel usage 127
Service paint color match 330
Quarter panel wheel opening cover misalignment (1964-65) 338

ARTICLE NO.

Finish sanding of acrylic paint 359
Acrylic enamel usage (supplements Article 127) 399
Service paint color match 415
Exterior paint type identification (warranty plate revised) 434
   
THUNDERBIRD - Soft Trim

ARTICLE NO.

Back curtain of zipper replacement 42
Accelerator pedal interference with carpet 99
Vinyl material squeaks 173
Landau cover ballooning and tearing 174
Bucket seat backs squeak 194

ARTICLE NO.

Package tray area squeaks - 1964-65 329
Elimination of shipping covers (vinyl top) 349
Vinyl top protective wax removal 503
Excess trim cement 510
Landau top cover installation 547
   
THUNDERBIRD - Hardware

ARTICLE NO.

Excessive key efforts or inoperative lock cylinders 47
Unintentional lockout 63
Front door lockout 72
Front door hinge squeaks 143
Reclining seat actuating handle rattles 217

ARTICLE NO.

Use of coarse thread fasteners 263
Seat track malfunctions 265
Rattle between folding top control link & front side rail 285
Door lock striker bolt breakage 287
Deformation of door inside handle escutcheon plate 559
   
THUNDERBIRD - Glass and Glass Operating Mechanism

ARTICLE NO.

Mottling in tempered glass

87

ARTICLE NO.

Door window rattles in down position

216

   
THUNDERBIRD - Wind Noise, Dust and Water Leaks

ARTICLE NO.

Luggage and passenger compartment water leaks 266
Water leaks in luggage compartment 461

ARTICLE NO.

Water leaks - repair sealant 479
Wind noise diagnosis procedure 527
   
THUNDERBIRD - Squeaks and Rattles

ARTICLE NO.

Remote outside mirror rattle 54
Front door hinge squeaks 143
Trim material squeaks - vinyl 173
Bucket seat back squeaks 194

ARTICLE NO.

Door window rattles in down position 216
Reclining seat handle rattles 217
Package tray area squeaks (1964-65) 329
Seats Squeaks - bucket seat cushions (1964-65) 402
   

TRUCK - Bronco & Ranchero

ARTICLE NO.

Windshield frame mounting bolts cross thread 581
Water leaks (Bronco) 588
Water leaks (Ranchero) 590
Front passenger bench seat rattles (Ranchero) 604

ARTICLE NO.

Water entrapment in floor pan (Bronco) 606
Potential water leaks around cover plate on the rear corner pillars (Bronco) 610

 

   
TRUCK - Econoline

ARTICLE NO.

Difficult minor installation (Western Type Mirror) 67
Windshield wiper bracket failure 159

ARTICLE NO.

Door lock cylinder lubrication 202
Exterior paint type identification 434
   
TRUCK - Light

ARTICLE NO.

Difficult mirror installation (Western Type Mirror) 67
Seat back angle (65 Conventional cab with bench seats) 183
Door lock cylinder lubrication 202
Pick up box splitting 289

ARTICLE NO.

Body equipment installation precautions 296
Mud and snow splash in engine compartment 335
Exterior paint type identification 434
Insufficient hand access to release hood safety catch 494
   
TRUCK - Medium

ARTICLE NO.

Difficult mirror installation (Western Type Mirror) 67
Seat back angle (1965 Conventional cab with bench seats) 183
Door lock cylinder lubrication 202
Body equipment installation precautions 296

ARTICLE NO.

Breakage of fenders, aprons and brackets 347
Exterior paint type identification 434
Insufficient hand access to release hood safety catch 494
   
TRUCK - Heavy - Extra Heavy

ARTICLE NO.

Difficult mirror installation (Western Type Mirror) 67
Cab and/or sleeper breakage (1962-64 C & H Series) 131
Seat back angle (1965 Conventional cab with bench seats) 183
Door lock cylinder lubrication 202
Body equipment installation precautions 296
Breakage of fenders, aprons and brackets 347
Excessive cab tilting effort 406

ARTICLE NO.

Exterior paint type identification 434
Insufficient hand access to release hood safety catch 494
Front panel corrosion due to water being entrapped under emblem 518
Cab sheet metal failure at upper exhaust 529
Aluminum sleeper compartment failure 596
   

PASSENGER CAR CHASSIS & POWERTRAIN

   
Front & Rear Suspension, Steering, Wheels & Tires

ARTICLE NO.

All Car Lines New power steering pump hiss 25
All Car Lines New power steering pump leaks 106
All Car Lines Hoisting precaution 312
All Car Lines Ford-Thompson power steering pumps (Repair of) 414
All Car Lines Application of remanufactured Ford-Thompson power steering pumps 424
All Car Lines Power steering pump oil leaks 425
Ford Ford with Saginaw gear and fixed column - noise complaint 426
Ford Safety stand placement 46
Ford Front suspension noise (also see part number correction in Issue No. 7) 91
Ford Power steering oil cooler 117
Ford RPO Wire wheel cover installation 121
Ford Rear suspension pivot bolts and nuts 139
Ford Station wagon tire pressures 156
Ford Power steering idle compensator 191
Ford Station wagon sway 188
234

ARTICLE NO.

Ford Steering column grommet interference with power brake pedal 244
Ford Rear shock absorber noise 256
Ford High steering efforts with power steering 360
Ford Loose rear shock lower attachment 372
Ford Wheel identification 378
Ford (XL,
LTD, 7 Litre)
Styled wheel cover installation 420
Fairlane Steering column shaft tube replacement 316
Mustang & Thunderbird Dynamically balancing wheel and tires on disc brake units 56
Mustang RPO Special handling package 107
Mustang Spare tire rattle 401
Ford Front wheel alignment specifications 498
Ford High power steering efforts at sustained high speed driving 502
'65 T-Bird Lean to left 520
Defective shock absorber diagnosis 523
Frame failures (off-the-road operation) 549
Fender to tire interference (Falcon, Fairlane) 551
Steering wheel removal 567
Suspension torque specifications 586
   
Exhaust System

ARTICLE NO.

Mustang - High noise level of "Arvinode" dual exhaust system 315
Mustang - Dual exhaust system (65-1/2 289 4V H. P.) 328
Mustang - Single exhaust system noise (65 289 4V) 358

ARTICLE NO.

Falcon - Exhaust boom noise 558
T-Bird - Backfire on deceleration 573
   
Axle & Driveline

ARTICLE NO.

Ford - Axle lubricant leak through vent hose 33
Equalock axle service identification tag 41
High speed driveline vibrations 104
All cars with demountable axle carriers - pinion gear and hub failures on locking differential 340

ARTICLE NO.

Rear axle - revision to method of setting pinion bearing 407
Driveshaft balancing identification 416
Driveshaft yoke spline lubricant 473
Ford - Rear axle vent installation 482
   
Automatic Transmission

ARTICLE NO.

C4 Transmission - oil cooler hose leakage 12
List of auto, trans, fluids which meet Ford Specs. . . . 155
C4 Transmission - termination of exchange 178
C4 Transmission - oil pan gasket leakage caused by oil pan deformation 198
Ford - High pitched buzzing or grinding noise due to improperly machined C-O-M parts 215
64 Ford - Manual linkage wear causing automatic transmission failures 235
Automatic transmissions - special crowfoot wrench for vacuum T. V. diaphragm 280

ARTICLE NO.

C-4 transmission gasket and oil seal kit (C4AZ-7153-C) 400
Automatic transmission - approved fluid list 413
Band adjusting screw locknut (C4 and C6) 513
GT type C6 three speed automatic transmission ...... 515
Valve body spring identification (C4) 545
Gear shift lever and/or steering column rattle 557
'66 T-Bird - Erratic and/or harsh or soft engagement 571
   
Clutch

ARTICLE NO.

65 Mustang & 64 Fairlane - clutch pedal height 5
63 & 64 Ford Police and Taxi - failure of swivel insulator at clutch pedal to equalizer rod 14
Clutch - High pedal efforts or scrubby pedal condition 385

ARTICLE NO.

Clutch - high pedal efforts or scrubby pedal 556
1965-66 Ford clutch adjustments 569

 

   
Manual Transmission

ARTICLE NO.

Mustang - 3-speed transmission shift lever noise 27
Ford - Looseness in steering column and shift lever hub 71
Mustang - High shift efforts 213
Transmission shift lever buzz - 1965 Mustang 449

ARTICLE NO.

Additional 303 transmission gear ratios 450
Warner gear four-speed manual transmission 451
Reverse gear jumpout 507
Mustang - gear shift selector lever replacement 560
   
Brakes

ARTICLE NO.

Disc brake creep - groan noise 105
Disc brake units - obtaining a firm brake pedal after servicing 134
Disc brake units - rotor hub bolt replacement 179
Disc brake units - front wheel bearing end play adjustment 311
Power brake clunk noise during normal to quick brake application 313
Ford with power brakes - hood splash rusting linkage* 317
All drum brakes - brake adjustment procedure with new metal knockout plugs (also see supplement in July 2, 1965 issue) 327
65 T-Bird - Squeal noise on light brake pedal application 346
65 Ford - Rear brake drag and/or early lining wear 350
Thunderbird - Road splash rusting power brake linkage* 362
Thunderbird - Servicing the brake booster assembly less master cylinder on disc brake vehicles 365

ARTICLE NO.

Ford - Incorrect brake shoe and lining assemblies in brake lining service kits 373
Conversion of automatic adjusting brakes to manual adjustment brakes 383
Disc brakes - torque revision 438
Part number and nomenclature correction 1966 Ford Shop Manual 446
Power brake equipped Fords - boot installed incorrectly permitting engine noise in passenger compartment 563
Disc brake units - rotor resurfacing 575
Disc brake torques 583
* (Also see revision in July 26, 1965 issue)
* (Also see revisions in August 20, 1965 issue)
   
Fuel Tank & Lines

ARTICLE NO.

Nylon fuel tube - fuel tank to pump 431
Anti-surge valve in fuel tank vent system (Fairlane) .. 504
Fuel sender assembly (Falcon & Fairlane) 506
Fuel tank strap - channel reinforcement 533

ARTICLE NO.

Gasoline odors entering vehicle - 1966 Ford 535
Flexible (rubber) fuel hose rubs on fuel pump outlet tube 537
Fuel leaks or odors in passenger compartment (Fairlane) 611
   

TRUCK CHASSIS & POWERTRAIN

   
FRONT & REAR SUSPENSION, STEERING, WHEELS & TIRES
   
BRONCO

ARTICLE NO.

Toe-in specifications 444
Towing and lift instructions 471

ARTICLE NO.

Defective shock absorber diagnosis 523
   
ECONOLINE
Proper hoisting technique for Econoline 15
Steering wheel installation 209
Tire and wheel runout specs. (All stamped disc wheels) 210
Front axle - spindle looseness 339
Defective shock absorber diagnosis 523
   
LIGHT

ARTICLE NO.

1965 Front wheel alignment specifications 31
Tire noise (rumbling noise or roar) 81
New rear wheel grease retainer (Spicer Model 60) 195
Steering wheel installation 209

ARTICLE NO.

Tire and wheel runout specs. (All stamped disc wheels) 210
Front axle - spindle looseness 339
Revised tire pressures 489
   
MEDIUM

ARTICLE NO.

1965 Front wheel alignment specifications 31
Eaton axle cover oil leaks 95
New six hole disc wheels (F, N, C, B-500-800 series) 115
Rear spring seat cap bending (Eaton) 157
Steering wheel installation 209
Eaton axle differential kit 299
391
476

ARTICLE NO.

Eaton axle - new pinion bearing cage casting (1964 and prior models) 358
Front wheel spindle pin bushing 361
Tire interference - inner to outer 418
Eaton axle ring gear looseness 499
Steering returnability 580
Front spring shackle bracket side wear. 599
   
HEAVY & EXTRA HEAVY

ARTICLE NO.

1965 Front wheel alignment specifications 31
Eaton axle cover oil leaks 95
New six hole disc wheels (F, N, C, B-500-800 series) 115
Rear spring seat cap bending (Eaton) 157
Steering wheel installation 209
Eaton axle differential kit 299
391
476
Approved Hendrickson walking beam bushing 301

ARTICLE NO.

Hard steering - 1963-64 with manual steering and Super Duty or Diesel 352
Eaton axle - new pinion bearing cage casting 358
Front wheel spindle pin bushings 361
Tire interference - inner to outer 418
Insufficient right turn C & CT series 495
Eaton axle - ring gear looseness 499
Steering returnability 580
Wheel shimmy and/or power steering failure 602
   
   
BRAKES
   
LIGHT

ARTICLE NO.

Master cylinder brake tube interference (F100/250) 113
Intermittent loss of brake pressure 292
Revised brake adjustment procedure 327

ARTICLE NO.

Brake pull, swerve or fade 354
Brake pull 423
Brake drag (power brake units) 603
   
MEDIUM

ARTICLE NO.

New synchro-valve (Tractor-trailer air brake package) 83
Intermittent loss of brake pressure 292
Rear brake carrier plate attaching bolt failures (Hydraulic brakes) 355

ARTICLE NO.

Overheating or dragging brakes (Cowl mounted booster) 485
Parking brake lever 543
   
HEAVY & EXTRA HEAVY

ARTICLE NO.

New synchro-valve (Tractor-trailer air brake package) 83
Rear brake carrier plate attaching bolt failure (hydraulic brakes) 355

ARTICLE NO.

Air compressor governor tube failure 395
Overheating or dragging brakes (cowl mounted booster) 485
   
   
CLUTCH, TRANSMISSION AND DRIVELINE
   
ECONOLINE

ARTICLE NO.

C4 transmission intermediate servo piston and cover identification (Econoline & F series) 51
Driveline rating code patent plate revisions (Econoline) 53

ARTICLE NO.

Universal joint maintenance 433
Gear rattle - three speed transmission 490
   
LIGHT

ARTICLE NO.

Driveline, vibration 50-85 mph (F series) 16
C4 transmission intermediate servo piston and cover identification (Econoline & F series) 51
Clutch shudder in low and reverse (F100/250) 82
Torsional vibration (223 CID units) 153
Lubrication of New Process 4-speed and Ford 3-speed transmissions 171
New Process 4-speed, hard shifting first or second gear 229
Transmission shift fork noise (F100/350 w/New Process trans.) 233

ARTICLE NO.

Torsional vibration - 4 speed transmission 300
Torsional vibration - 352 CID 334
Gear rattle and shift fork noise 382, 439
Universal joint maintenance 433
Clutch shudder - low or reverse - 352 CID 474
Reverse gear jumpout 507
Clutch shudder in low and reverse 553
   
MEDIUM

ARTICLE NO.

Eaton axle cover oil leaks 95
16802 Eaton axle differential kit* 299
Universal joint maintenance 433
New 12" and 13" clutch disc assemblies 442
Clutch release lever yoke breakage 478
Eaton axle ring gear looseness** 499

ARTICLE NO.

Power divider input shaft bearing 522
Eaton axle 2-speed solenoid 565
Eaton axle ring gear looseness 593
Hard shifting - neutral to second 612
* Also see revision in article 476
** Also see revision in article 593
   
HEAVY & EXTRA HEAVY

ARTICLE NO.

Eaton axle cover oil leaks 95
Allison Transmatic transmission exchange program... 211
Driveshaft alignment angles and phasing (65 Tandems) 250
16802 Eaton axle differential kit* 299
Universal joint maintenance 433
Oil loss through filler tube - Allison Transmatic 491
Eaton axle ring gear looseness** 499
Eaton tandem air shift units 524

ARTICLE NO.

Three speed axle solenoids 539
Power divider input shaft bearing 552
Eaton axle 2-speed solenoid 565
Eaton axle ring gear looseness 593
Hard shifting neutral to second 612
* Also see revision in article 476
** Also see revision in article 593
   
   
FRAME
   
LIGHT

ARTICLE NO.

Engine rear crossmember bolts loosening

288

 
   
HEAVY & EXTRA HEAVY

ARTICLE NO.

New No. 4 crossmember - Hendrickson Suspension

462

Fuel solenoid control mounting bracket failure (Dag. Diesel)

591

ARTICLE NO.

Relocate No. 4 crossmember - Page & Page

467

   

PASSENGER CAR - ELECTRICAL

 
Charging System

ARTICLE NO.

Buzzing sound originating from G. P. D. Alternator Regulator (All Cars) 78, 262
Failed G. P. D. Alternator Regulators caused by wiring defects 177
Incorrect Alternator and Power Steering Mounting Bracket installation All with 289 engine 187
1965 Autolite Alternator rectifier Assembly Replacement 212
Alternator belt rubs A/C idler pulley (240 engine) 252
Broken brush holder attaching screw - G. P. D. Alternators 298

ARTICLE NO.

Proper grounding of battery cable (Ford Fairlane, Falcon & Mustang with 289 engine). 314
Diagnosis of obscure alternator system malfunctions 324
Mustang - Malfunctioning Ammeter 326
Autolite alternators with internal radio noise suppression capacitor (condenser) 429
Revised Alternator/water pump drive belts 432
All Cars - Accessory Drive Belts 481
 
Starting System

ARTICLE NO.

All Cars - Starter Drive failures 154
Mustang - Relay to Starter Cable 158

ARTICLE NO.

All Cars with 289 Engines - Proper grounding of battery ground cable 314
Thunderbird - Hard Starting - Cable acid damage 483
   
Ignition System

ARTICLE NO.

All Cars - Distributor Cam Lubricant 10
All Cars - Ignition System Specification Changes 125
All Cars - Ignition Contact Replacement 147
Transistor Ignition System Schematic Error 277

ARTICLE NO.

Spark Plug Usage - 240 & 289 Engines 371
Ford 352 & 390 - Pinched Secondary Wires 374
Fairlane 390GT - Distributor Advance Curve 412
All Cars - Revised timing specifications 579
   
Lamps and Body Wiring

ARTICLE NO.

Fairlane - Headlight removal and installation 35
Ford - Interior bulbs (turn signal, high beam, speedometer) 36
All Cars - Bullet terminal removal from turn signal switch multiple connector 77
Ford - Ash tray light leakage 116
Fairlane - Intermittent operation of horns, parking lamps and rear lamps 152
Ford - Back-up lamp switch kit 242
Fairlane - Interference of windshield wiper linkage to main wiring loom 243
Fairlane - Headlight failure prevention 251
Mustang - Rear lamp extension wiring 255
T-Bird - Main body wiring harness chafing at brake pedal support 267
T-Bird - Breakage of seat belt warning lamp lens* 275

ARTICLE NO.

All Cars - Instrument panel bulb replacement 284
All except T-Bird - Emergency Warning flasher system operation 293
Potential fog lamp bulb breakage (Mustang)** 297
Inoperative or erratic horn operation 302
Ford - Parking lamp water entry and corrosion (1965) 331
Mustang - Potential fog lamp breakage 398
Seat belt warning light operation (all car lines) 435
Electrical feedback during emergency warning flasher operation 492
Headlight retention and adjustment 597
Ford - Improper installation of dimmer switch 605
* (also see Revision in July 2, 1965 issue)
** (see Revision in Sept. 3, 1965 issue)
   
Instruments, Indicators and Equipment

ARTICLE NO.

All Cars - Speedometer cable hex head nut wrench 8
All Cars - Bullet terminal removal from turn signal switch multiple connector 77
T-Bird - Speedometer cable routing 80
All Cars - Disconnected speedometer cable 103
All Cars - Malfunction of turn signal switch 118
Falcon - Erratic windshield wiper operation 150
Fairlane - Intermittent operation of horns, parking lamps and rear lamps 152
Ford - Low fuel level warning system 168
Mustang - Windshield wiper motor removal and installation procedure 175
T-Bird - Adjustment of hydraulic windshield wiper motor control cable 192
Fairlane & Ford - Speedometer driven gear ticking noise ... 200
Mustang - Illumination of PRNDL dial for daytime visibility 201
Ford - Instrument cluster lens dirty and fogged 236
Mustang - Fuel gage reads full 246

ARTICLE NO.

Fairlane - Interference of windshield wiper linkage to main wiring loom 243
T-Bird - Breakage of seat belt warning lamp lens 275
All except T-Bird - Emergency warning flasher system operation 293
All Cars - Horn replacement 294
Speed Control (1965 Ford) 309
Mustang - Malfunctioning Ammeter 326
T-Bird - Headlamp switch failure 356
All Cars - Speedometer system complaints 376
Windshield wiper park switch adjustment (single speed) 392
All except Mustang - Speedometer driven gear replacement 443
Turn Signal Problem Diagnosis 454
All Cars - Speedometer ticking noise 497
All Cars - Horn button removal 567
All except T-Bird - Windshield washer pump operation 574
All except T-Bird - Horn will not blow 582
   
Radio and Electrical Accessories

ARTICLE NO.

Ford - 6-way power seats 23
Ford - Speed control 73
Ford - Back-up lamp switch kit 242
All Cars - 1965 rear seat speaker kit wiring 258
Rear speaker Studiosonic boom or "bongo" noise* 357
Ford - Windshield washer pump 375

ARTICLE NO.

Rotunda auto radio test tool 389
Six-way power seat - reversed or abnormal 410
Stereo tape player 505
Stereo tape player clicking or popping 595
* (Also see supplement in August 20, 1965 issue)
   
Heater, Defroster and A/C

ARTICLE NO.

64 Economy A/C - Customer complaint of "no heat" 19
64 Ford & T-Bird - A/C vibration problems 29
65 Ford - A/C control chart 136
65 Ford - Integral heater - A/C system 145
Ford - A/C and heating control assembly 164
Fairlane - Heater control adjustment 253
Heater core removal and installation (with or without air conditioning) 305

ARTICLE NO.

Poor defrost pattern (1965 Fairlane all models) 321
Air Conditioner Vibration or Moan (30-38 mph) 363
Evaporator condensate leak into passenger compartment (Ford) 384
1965 Ford integral heater - air-conditioning system 501
66 Ford - Cold air entering passenger 563
Falcon & Fairlane - A/C compressor vibration 568
352 390 A/C vibration 601
   

TRUCK - ELECTRICAL

   
BRONCO

ARTICLE NO.

Noisy starter engagement

570

 
   
ECONOLINE

ARTICLE NO.

Distributor cam lubricant 10
Radio ignition interference 37
Flashing charge indicator light and/or buzzing sound originating from alternator regulators .. 78,
262
Starter drive 154
Failed alternator regulators caused by 177
Emergency warning flasher system operation 293

ARTICLE NO.

Erratic horn operation 302
Alternator - diagnosis of system malfunctions 324
New alternator with internal radio noise suppression condenser 429
Battery acid odor 488
Ignition system specifications 578
   
LIGHT

ARTICLE NO.

Distributor cam lubricant 10
Radio ignition interference 37
Starter cable routing allowing contact with exhaust manifold (240, 300, 352 CID engines) 62
Windshield wipers locking in extreme left position (F series) 69
Flashing charge indicator light and/or buzzing sound originating from alternator regulators 78,
262
Frame abrasion of positive battery cable (F Series) 128
Starter drive 154
Failed alternator regulators caused by wiring 177
1965 Autolite alternator rectifier assembly 212
Instrument panel bulb replacement 284

ARTICLE NO.

Electric wipers - linkage lockup 290
Emergency warning flasher system operation 293
Erratic horn operation 302
Alternator - front engine mount interference 304
Alternator - diagnosis of system malfunctions 324
Speedometer pointer - hang up 379
New alternator with internal radio noise 429
Alternator to regulator wiring - rerouting 485
Rear lamp harness - connector corrosion 493
Noisy starter engagement 570
Camper special and trailer wiring harness 584
   
MEDIUM

ARTICLE NO.

Distributor cam lubricant 10
Starter cable routing allowing contact with exhaust manifold (240, 300, 352 CID engines) 62
Windshield wipers locking in extreme left position (F series) 69
Flashing charge indicator light and/or buzzing sound originating from alternator regulators 78,
262
Frame abrasion of positive battery cable (F series) 128
Starter drive 154
Failed alternator regulators caused by wiring defects 177
1965 Autolite alternator rectifier assembly replacement 212
Transistor ignition system - shop manual error 277
Electric wipers - linkage lockup 290

ARTICLE NO.

Emergency warning flasher system operation 293
Alternator - front engine mount interference 302
New low air pressure warning switch 303
Alternator - diagnosis of system malfunctions 324
New alternator with internal radio noise 429
Turn signal fuse 440
Alternator to regulator wiring - rerouting 486
Discharged battery - flickering or blinking lights or erratic charge or alternator failure 554
Eaton axle 2-speed solenoid 565
   
HEAVY & EXTRA HEAVY

ARTICLE NO.

Distributor cam lubricant 10
Printed circuit board failures (61-64 Tilt Cab) 21
Windshield wipers locking in extreme left 69
Flashing charge indicator light and/or buzzing sound originating from alternator regulators 78,
262
Frame abrasion of positive battery cable (F series) 128
Starter drive 154
Failed alternator regulators caused by wiring defects 177
1965 Autolite alternator rectifier assembly replacement 212
Transistor ignition system - shop manual error 277
Electric wipers - linkage lockup 290

ARTICLE NO.

Emergency warning flasher system operation 293
Erratic horn operation 302
New low air pressure warning switch 303
Alternator - diagnosis of system malfunctions 324
New alternator with internal radio noise 429
Turn signal fuse 440
Main wiring shorts (#14398) 480
Three speed axle solenoids 539
Discharged battery - flickering or blinking lights or erratic charge indicator or alternator  failure 554
Eaton axle 2-speed solenoid 565
   
 

PASSENGER CAR ENGINES

   
144 - 170 - 200 Family

ARTICLE NO.

Distributor cam lubricant 10
Crankshaft oil seal replacement procedure 39
Valve mechanism production deviated rocker arm 43
Camshaft bearing specification revision 57
Distributor specification for engines with automatic transmission 58
Heater hose to choke housing clamp (omitted in production) 74
Ignition specification changes 125
Piston pin replacement procedure 151
Premature belt failures 238
Thermostat application 241
Ignition contact replacement 147
65 Autolite alternator rectifier assembly replacement 212
Positive crankcase ventilation system 279
Broken brush holder attaching screw - G. P. D. Alternators 298
Thermostat application chart (revised) 308
Hydraulic valve lifter test 323
Diagnosis of obscure alternator system 324

ARTICLE NO.

Overheating 380
Fuel pump noise diagnosis 428
Autolite alternators with internal radio noise suppression capacitor (condenser) 429
Revised alternator/water pump drive belts 432
Cylinder head installation 445
Converting the 144 CID engine to 170 CID engine 456
Thermostat application 463
Thermactor exhaust emission control systems 464
Camshaft bearing replacement 465
Accelerator linkage stabilizer rod 468
Repairing cylinder blocks with sand holes or porosity 477
Accessory drive belts 481
Surge and rough idle 526
Noisy thermactor air pumps 530
Thermactor component identification 536
Poor fuel economy and/or rough idle 564
Poor fuel economy - automatic choke sticking 566
   
223 Family

ARTICLE NO.

Crankshaft oil seal replacement procedure 39
Premature belt failures 238
Thermostat application 241
Distributor cam lubricant 10
Ignition contact replacement 147
Positive crankcase ventilating system maintenance 279

ARTICLE NO.

Thermostat application chart (revised) 308
Fuel pump noise diagnosis 428
Cleaning crankcase ventilation systems 475
Repairing cylinder blocks with sand holes or porosity 477
Accessory drive belts 481
   
240 Family

ARTICLE NO.

Crankshaft oil seal replacement procedure 39
Distributor specification for engines with automatic transmissions (police and taxi) 59
Ignition and engine specification (Shop Manual Revision) 76
Revised valve rocker arm studs (also see Article 190) 96
Revised tappet adjustment procedures 100
Engine dieseling 101
Insufficient fan to radiator clearance 108
Camshaft gear noise 114
Ignition specification changes 125
Piston pin replacement procedure 151
Premature belt failures 238
Thermostat application 241
Revised valve rocker arm studs (also see Article 96) 190
Distributor cam lubricant 10
Ignition contact replacement 147
65 Autolite alternator rectifier assembly replacement 212
Alternator belt rubs A/C idler pulley 252
Positive crankcase ventilation system maintenance 279
Broken brush holder attaching screw - G. P. D. alternators 298
Thermostat application chart (revised) 308
Exhaust control valve assembly replacement (240 1965) 322
Hydraulic valve lifter test 323
Diagnosis of obscure alternator system malfunctions 324
New piston and pin assembly 325

ARTICLE NO.

Revised hydraulic tappet valve clearance adjustment procedure 351
Rear engine oil seal 367
New rear crankshaft oil seal 368
Spark plug usage revisions (ref. art. 257 dated 4-19-65) 371
Overheating 380
Valve rocker arm identification 403
Cylinder front cover bolt torque 409
Fuel pump noise diagnosis 428
Autolite alternators with internal radio noise suppression capacitor (condenser) 429
Hard cold engine starting - sticky choke 430
Nylon fuel tube, fuel tank to pump 431
Revised alternator/water pump drive belts 432
Cylinder head installation 445
Thermostat application 463
Thermactor exhaust emission control systems 464
Noisy and/or squeaking valve rocker arm or push rod action 469
Repairing cylinder blocks with sand holes or porosity 477
Accessory drive belts 481
Noisy thermactor air pumps 530
Thermactor component identification 536
Hard hot starting 548
New pistons to correct piston pin noise 555
Poor fuel economy and/or rough idle 564
   
221 - 260 - 289 Family

ARTICLE NO.

Distributor cam lubricant 10
Crankshaft oil seal replacement procedure 39
Revised valve rocker arm studs (also see Article 190) 96
Revised tappet adjustment procedure 100
Insufficient fan to radiator clearance 108
Piston pin replacement procedure 151
Incorrect oil filler cap 184
New water pulley and power steering belt 232
Premature belt failure 238
Thermostat application 241
Spark plug revision 257
Delayed oil pressure at engine start up 189
Valve rocker arm stud (also see Article 96) 190
Ignition contact replacement 147
Relay to starter cable shorting (Mustang H.P.) 158
Incorrect alternator and power steering mounting bracket installation 187
65 Autolite alternator rectifier assembly 212
Positive crankcase ventilation system maintenance 279
Broken brush holder attaching screw - G. P. D. Alternators 298
Rough engine idle - 289-4V (Mustang) 307
Thermostat application chart (revised) 308
Proper grounding of battery ground cable 314
Fuel pump eccentric bolt 318
Hydraulic valve lifter test 323
Diagnosis of obscure alternator system malfunctions 324
New piston and pin assembly 325
Revised hydraulic tappet valve clearance adjustment procedure 351

ARTICLE NO.

Carburetor flooding caused by needle cocking* 370
Spark plug usage revisions (reference Article 257 dated April 19, 1965) 371
Overheating 380
New intake manifold to cylinder head gaskets and seals 396
Valve rocker arm identification 403
Nylon secondary throttle control lever (all 4V carburetors) 404
Fuel pump noise diagnosis 428
Autolite alternators with internal radio noise suppression capacitor (condenser) 429
Nylon fuel tube, fuel tank to pump 431
Revised alternator/water pump drive belts 432
Cylinder head installation 445
Thermostat application 463
Thermactor exhaust emission control systems 464
Noisy and/or squeaking valve rocker arm or push rod action 469
Cleaning crankcase ventilation systems 475
Repairing cylinder blocks with sand holes or porosity 477
Accessory drive belts 481
Camshaft "chuck" noise 487
New water pump assembly 517
Noisy Thermactor air pumps 530
Thermactor component identification 536
Flexible (rubber) fuel hose rubs on fuel 537
Camshaft end play specifications 585
* (see supplement in September 17, 1965 issue)
   
352 - 390 - 406 - 427 - 428 Family

ARTICLE NO.

Distributor cam lubricant 10
Crankshaft oil seal replacement procedure 39
Positive crankcase ventilating system test and cleaning procedure 40
Oil pan removal and installation 61
Engine specification and ignition specification (Shop Manual Revision) 76
Insufficient fan to radiator clearance 108
Air conditioner compression vibrations 186
Premature belt failures 238
Thermostat application 241
Holley carburetor specification 196
Ignition contact replacement 147
65 Autolite alternator rectifier assembly replacement 212
Misalignment of cylinder block hole in main bearing upper insert 276
Positive crankcase ventilation system 279
Broken brush holder attaching screw - G. P. D. alternator 298
Thermostat application chart (revised) 308
Hydraulic valve lifter test 323
Diagnosis of obscure alternator system 324
Carburetor flooding caused by needle cocking* 370
Pinched secondary wiring (distributor). 374
Overheating 380
Nylon secondary throttle control lever (all 4V carburetors) 404
Fairlane GT distributor advance curve 412
Fuel pump noise diagnosis 428

ARTICLE NO.

Autolite alternators with internal radio noise suppression capacitor (condenser) 429
Nylon fuel tube, fuel tank to pump 431
Revised alternator/water pump drive belts 432
Cylinder head installation 445
Thermostat application 463
Excessive oil consumption 466
Cleaning crankcase ventilation systems 475
Repairing cylinder blocks with sand holes 477
Accessory drive belts 481
Hard starting - 1964 & 65 T-Birds 483
Engine lifting eye - 1966 T-Birds 511
Excessive valve lash 516
Crankshaft identification 519
Cold engine stall on automatic transmission 521
Cylinder head, intake manifold and intake manifold gasket application 528
Noisy Thermactor air pumps 530
Thermactor component identification 536
Engine hesitates or stumbles on acceleration (390-2V) 562
Excessive oil consumption, exhaust smoking and plug fouling 577
Holley 4V carburetor for Fairlane GT and GTA 587
Exhaust manifold restrictions 589
Engine vibration or unbalance (390 Engine) 592
1966 - 289 valve train changes 608
* (see supplement in September 17, 1965 issue)
   

TRUCK ENGINES

   
140 - 170 Family

ARTICLE NO.

Positive crankcase ventilation system
maintenance 279
Hydraulic valve - lifter test 323
Crankcase oil refill - capacity 426
Fuel pump - noise diagnosis 428
Alternator/water pump - revised drive belts 432

ARTICLE NO.

Converting 144 CID to 170 CID 456
Thermactor exhaust emission control systems 464
Repairing cylinder blocks with sand holes or porosity 477
Surge and rough idle 526
Thermactor component identification 536
Poor fuel economy and/or rough idle 564
   
223 - 262 Family

ARTICLE NO.

Positive crankcase ventilation system maintenance 279
Shop distributor calibration - manual revisions 282
Fuel pump - noise diagnosis 428
Alternator/water pump - revised drive belts 432

ARTICLE NO.

Crankcase ventilation systems - cleaning procedures 475
Repairing cylinder blocks with sand holes or porosity 477
Thermactor component identification 536
   
240 - 300 Family

ARTICLE NO.

Positive crankcase ventilation system maintenance 279
Engine governed RPM settings 286
Camshaft gear noise 306
Connecting rod revisions 320
Hydraulic valve - lifter test 323
New piston and pin assembly 325
Hydraulic tappet valve clearance - revised adjustment procedure 351
Rear engine oil seal 367
New rear crankshaft oil seal 368
Spark plug usage (article supersedes #257 and #125) 371
Fuel pump - noise diagnosis 428

ARTICLE NO.

Alternator/water pump - revised drive belts 432
Front cylinder cover - bolt torque 409
Cylinder Head installation - all V8's 445
Thermactor exhaust emission control systems 464
Noisy valve rocker arm or push rod action 469
Repairing cylinder blocks with sand holes or porosity 477
Thermactor component identification 536
Front engine support bracket 538
Hard hot starting 548
New pistons to correct piston pin noise 555
Poor fuel economy and/or rough idle 564
   
302 - 332 Family

ARTICLE NO.

Positive crankcase ventilation system maintenance 279
Fuel pump - noise diagnosis 428
Alternator/water pump - revised drive belts 432

ARTICLE NO.

Cylinder head installation - all V8's 445
Repairing cylinder blocks with sand holes or porosity 477
Thermactor component identification 536
   
330 - 352 - 361 - 391 Family

ARTICLE NO.

Positive crankcase ventilation system maintenance 279
Engine governed RPM settings 286
Front engine crossmember failure - 8 cylinder school bus (B-500 to B-750 series) 291
Hydraulic valve - lifter test 323
New cold weather starting procedure 417
Revised engine specifications 447

ARTICLE NO.

Oil consumption 460
Crankcase ventilation system-cleaning 475
Cylinder head installation - all V8's 445
Repairing cylinder blocks with sand holes or porosity 477
Thermactor component identification 536
Excessive oil consumption, exhaust smoking and spark plug fouling 577
   
401 - 477 - 534 Family

ARTICLE NO.

Shutterstat by-pass - correction of article #138, February 1, 1965 138
Positive crankcase ventilation system maintenance 279
Engine governed RPM settings 286
Fuel pump - noise diagnosis 428
Alternator/water pump - revised drive belts 432

ARTICLE NO.

Cylinder head installation - all V8's 445
Carburetor air cleaner - extra capacity 448
Camshaft removal 455
Repairing cylinder blocks with sand holes or porosity 477
Thermactor component identification 536
   
Dagenham Diesel  

ARTICLE NO.

Cylinder head installation - all V8's 445
New self locking vibration damper bolts 472

ARTICLE NO.

Air compressor mounting failures 508
Fuel solenoid control mounting bracket failure 591
   
Cummins Diesel

ARTICLE NO.

Engine governed RPM settings and speeds 286,
411
Cylinder head installation - all V8's 445

ARTICLE NO.

New air cleaner - to prevent water entry 452
Air cleaner oil cup assembly 512
Air cleaners (V-6) 594
   

NOISE, VIBRATION AND HARSHNESS ITEMS

   
Ford

ARTICLE NO.

Power steering hissing noise 25
Power steering noise transmitted into passenger compartment 26
Air conditioner vibration problems 29
Tip-in moan or vibration periods at constant speeds 30
High speed driveline vibrations 104
Air conditioner compressor vibrations (Chicago 186
Improperly machined output shaft rear thrust face generating a high pitched buzzing or grinding noise 215
Rear shock absorber noise 256

ARTICLE NO.

Driveshaft balancing identification 416
Fuel pump noise diagnosis 428
Starter noise 525
Noisy Thermactor air pumps 530
New pistons to correct piston pin noise 555
Engine noise or odors entering passenger compartment 563
390 engine unbalance or vibration 592
352-390 A/C vibration 601
   
Fairlane

ARTICLE NO.

Power steering hissing noise 25
High speed driveline vibrations 104
Speedometer driven gear ticking noise 200
Air/conditioner Vibration (6 cylinder, Mustang, Fairlane, Falcon) 363
Driveshaft balancing identification 416
Fuel pump noise diagnosis 428
Body vibration damper installation 509

ARTICLE NO.

Starter noise 525
Noisy Thermactor air pumps 530
Rear seat boom vibrations - 30-40 mph 540
Gear shift lever and/or steering column rattle 557
A/C compressor vibration 568
390 engine unbalance or vibration 592
   
Falcon

ARTICLE NO.

Power steering hissing noise 25
High speed driveline vibrations 104
Air/conditioner Vibration (6 cylinder, Mustang, Fairlane, Falcon) 363
Driveshaft balancing identification 416
Fuel pump noise diagnosis 428

ARTICLE NO.

Starter noise 525
Noisy Thermactor air pumps 530
Gear shift lever and/or steering column rattle 557
Exhaust "boom" noise and/or vibration at 25-35 mph under acceleration 558
A/C compressor vibration 568
   
Thunderbird

ARTICLE NO.

Power steering hissing noise 25
Air conditioner vibration problems 29
Dynamically balancing wheel and tire assembly on vehicles with disc brakes 56
High speed driveline vibrations 104
Disc brake creep groan noise 104
Improperly machined output shaft rear thrust face, generating a high pitched buzzing or grinding noise 215

ARTICLE NO.

Driveshaft balancing identification 416
Fuel pump noise diagnosis 428
Driveshaft yoke spline lubricant 473
Starter noise 525
Noisy Thermactor air pumps 530
390 engine unbalance or vibration 592
   
Mustang

ARTICLE NO.

Power steering hissing noise 25
Transmission shift lever noise 27
Dynamically balancing wheel and tire assembly on vehicles with disc brakes 56
Convertible cowl shake and/or vibrations 86
High speed driveline vibrations 104
Disc brake creep-groan noise 105
Mustang - High noise level of (Arvinode dual exhaust system) 315

ARTICLE NO.

Mustang - Dual exhaust system (65-1/2 289 4VH. P.) 328
Mustang - Single exhaust system noise (65-289 4V) 353
Air/conditioner Vibration (6 cylinder, Mustang, Fairlane, Falcon) 363
Driveshaft balancing identification 416
Fuel pump noise diagnosis 428
Transmission shift lever buzz 449
Starter noise 525
   
Econoline

ARTICLE NO.

Gear rattle - 3 speed transmission 490
 
   
Light Truck

ARTICLE NO.

Torsional vibration - 4 speed transmission 300, 334
Gear rattle and shift fork noise - new process transmission 382, 439
Clutch shudder - low and reverse - 352 CID 474

ARTICLE NO.

Starter noise 525
Clutch shudder low and reverse 553
   

SPECIAL SERVICE TOOLS

 
 

ARTICLE NO.

Modification of right height tool T65-P-3000-B or C 6
Modification of front end tool T62F-3000-B 7
Modification of front end tool T57P-3006-A 11
Special speedometer cable hex head nut wrench 8
Special "Rally Pac" screw driver 45
Special power steering pump pulley remover 49
Special tapered socket for C4 transmission clutch 66
Bullet terminal removal from turn signal switch multiple connector 77
Special tool for removing Mustang rear axle 93
Engine stand 132
Special serrated socket for Dagenham Diesel pump valve holder 169
New compression tester for Dagenham Diesels 170
Special tool for removal of steering arms from sector shafts 203
Special tool to remove super duty engine crankshaft dampers 204
Special tools for 1951-58 Ford-O-Matic and Cruise-O-Matic 205
Improper usage of T63L-10300-B 206
Special power steering pump pulley remover 207
Special voltage regulator thermometer 208
Special Lincoln pinion front bearing cup remover 220

ARTICLE NO.

Special adapter kit to remove and replace rear spring front bushings (Falcon, Comet, Mustang, 221
Special Lincoln rear axle pinion oil seal tool 223
Special Lincoln rear axle front bearing tool 224
Special tool for rear spring front eye bushings (Falcon, Comet, Mustang, Fairlane) 225
Special tool for Lincoln rear spring front eye 226
Special torque checking tool for Falcon, Mustang and Comet locking differentials 227
Special Lincoln rear axle pinion rear bearing 228
Special velocity governor wrench assembly 94
Tandem equalizer beam bushing service tool 259
Special service tool - service part and number change ... 260
Special Mustang band adjusting tool 268
Correction to special tool part number in 268 (May 10, 1965) 268
Special crowfoot wrench for vacuum T. V. diaphram 280
New special service tool T6PP-10B 960-A 283
Rotunda auto radio test tool (T65P-18805-A) 389
Special service tools - ownercard program 437
1966 tool silhouette and hook package 500
Disc brake rotor resurfacing 575
   
 

MISCELLANEOUS OILS, LUBRICANTS, FLUIDS & CHEMICALS

ARTICLE NO.

Distributor cam lubricant 10
Automatic transmission fluids that meet Ford specification 155
Quick reference chart Rotunda oil and lubrication 319
Fuel odor in 1965 Ford luggage compartment 377

ARTICLE NO.

Automatic transmission fluids that meet Ford specification 413
Driveshaft yoke spline lubricant 473
Water leaks - repair sealant 479

 

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