|
|
| 1963 Ford Technical Service Bulletin Index |
| |
|
January thru December, 1963
Issues
TSB INDEX
TABLE OF CONTENTS
|
|
GENERAL |
| EQUIPMENT |
220 |
| TOOLS |
230 |
| SPECIAL SERVICE TOOLS
|
240 |
| TRAINING |
400 |
| WARRANTY AND POLICY - |
|
- NEW VEHICLE
PREPARATION AND DELIVERY |
530 |
| ADJUSTMENT POLICIES
|
540 |
|
- VISITING OWNER
POLICIES |
550 |
|
- REIMBURSEMENT RATES
|
560 |
|
- CLAIM FILING
PROCEDURE |
610 |
|
- PARTS DISPOSITION |
620 |
|
- SERVICE PROGRAMS AND
CAMPAIGNS |
650 |
| MISCELLANEOUS |
1000 |
| PROBLEM CONTROL - PARTS RETURN
|
1520 |
| TIME SCHEDULE
|
1600 |
| |
|
MAINTENANCE & LUBRICATION |
| NEW UNIT PREPARATION |
1710 |
| MAINTENANCE GUIDES |
1730 |
| LUBRICATION
|
1740 |
| OPERATION
(STARTING-ECONOMY, ETC) |
1750 |
| NEW UNIT STORAGE |
1760 |
| APPEARANCE MAINTENANCE
|
1770 |
| PERFORMANCE AND ECONOMY
|
1810 |
| NOISE AND VIBRATION |
1860 |
| SPECIFICATIONS |
1900 |
| PARTS IDENTIFICATION |
1910 |
|
|
|
CHASSIS |
|
BRAKES |
|
- MAINTENANCE AND
DIAGNOSIS |
2001 |
|
- REPAIR |
|
- CARS AND LIGHT TRUCKS
|
2002 |
|
- HEAVY TRUCKS |
2003 |
|
SUSPENSION AND STEERING |
|
- MAINTENANCE AND
DIAGNOSIS |
3001 |
|
- REPAIR |
| - CARS AND LIGHT TRUCKS
|
3003 |
| - HEAVY TRUCKS |
3004 |
|
AXLE |
| - MAINTENANCE AND
DIAGNOSIS |
4001 |
|
- REPAIR |
| - CARS AND LIGHT TRUCKS
|
4002 |
| - TANDEM REAR AXLES
|
4005 |
| EXHAUST SYSTEM
|
5002 |
|
TRANSMISSION AND CLUTCH |
| - MAINTENANCE AND
DIAGNOSIS |
7001 |
| - REPAIR |
|
| - CLUTCH
|
7002 |
| - 3-SPEED AND OVERDRIVE
AND CAR 4-SPEED |
7003 |
| - TRUCK 4 & 5 SPEED
|
7005 |
| - TRUCK 8, 10 & 12
SPEED |
7006 |
| - AUXILIARY
TRANSMISSIONS, POWER TAKE-OFF AND TRANSFER CASES
|
7007 |
|
AUTOMATIC TRANSMISSION |
| - MAINTENANCE AND
DIAGNOSIS |
7051 |
| - REPAIR - |
|
| - FORDOMATIC 2-SPEED
|
7052 |
| - CRUISE-O-MATIC |
7053 |
| - TRANSMATIC DRIVE |
7054 |
|
COOLING SYSTEM |
|
- MAINTENANCE AND
DIAGNOSIS |
8001 |
|
- RADIATOR REPAIR |
8003 |
| FUEL SYSTEM, FUEL
PUMPS, TANKS, AND LINES |
9303 |
| - MAINTENANCE AND
DIAGNOSIS |
9501 |
|
- REPAIR |
| - 1 AND 2 BARREL CARBURETORS
|
9502 |
| - 4 BARREL CARBURETORS
|
9503 |
|
ENGINE |
| MAINTENANCE, DIAGNOSIS
AND
TUNE-UP |
6001 |
|
ENGINE REPAIR |
| - 144-170 |
6002 |
| - 223-262 |
6003 |
| - 221-260
|
6004 |
| - 292-302-332
|
6005 |
| - 352-390-406-427
|
6006 |
| - 401-477-534
|
6007 |
| - DIESEL |
6008 |
| |
|
ELECTRICAL |
| SUPPLY SYSTEM |
10001 |
| AC & DC CHARGING SYSTEM
AND STARTERS |
10002 |
| IGNITION SYSTEM |
12001 |
| DISTRIBUTORS AND
GOVERNORS |
12002 |
| LIGHTING AND
INSTRUMENTS |
13001 |
| ACCESSORIES (OTHER THAN
A/C) |
17001 |
| AIR CONDITIONING
|
19001 |
| |
|
BODY |
| BODY FUNDAMENTALS |
20000 |
| UNITIZED BODY REPAIR
|
20002 |
| SHEET METAL REPAIR AND
FINISHING |
20003 |
| PAINT |
20004 |
| FRAME REPAIR |
20005 |
|
BODY REPAIR |
|
- GALAXIE |
20101 |
| - FALCON
|
20201 |
| - THUNDERBIRD |
20301 |
| - FAIRLANE |
20401 |
| - ECONOLINE
|
20601 |
| - TRUCK
|
20701 |
| - CONVERTIBLE TOP |
20801 |
| |
|
SYSTEMS PROBLEMS |
| LEAKS - AIR, WATER AND DUST
|
LEAKS |
| NOISE AND VIBRATION |
1860 |
TSB ARTICLES
| DESCRIPTION |
ARTICLE NUMBER |
DATE |
| Special Service Tool Revision T63P-7025-A |
240-28 |
5-13 |
| New Releases Special Service
Tools |
240-29 |
6-3 |
| Special Service Tool Supp |
240-30 |
7-22 |
| 1964 Special Service Tools
|
240-31 |
8-5 |
| Tool Number Correction |
240-32 |
9-30 |
| 400
TRAINING |
|
|
| DESCRIPTION |
ARTICLE NUMBER |
DATE |
| Service Training Forum Materials |
400-4 |
3-11 |
| 1963 1/2 Service Features |
400-5 |
3-11 |
| Service Training Forum Materials
|
400-6 |
7-15 |
|
240 SPECIAL SERVICE TOOLS |
| DESCRIPTION |
ARTICLE NUMBER |
DATE |
| Carburetor Tools |
240-20 |
1-14 |
| Special Service Tool Hint Fuel
Filter |
240-21 |
3-11 |
| Service Tool Hint Truck Front
Wheel Bearing Adjusting Nut
Torque |
240-22 |
3-11 |
| Special Service Tool Memo Landau
Top |
240-23 |
3-25 |
| Tool Memo Barring Tool for
Cummins Diesel Engines |
240-24 |
3-25 |
| Special Service Tool Hint 2nd and
3rd Shift Rail Removal 3.03 Std Trans |
240-25 |
3-25 |
| New Special Service Tools |
240-26 |
3-25 |
| Recommended Injector and Cylinder Head Service Tools 1963
"N"
Series
Trucks with Cummins Diesel V6 Engines |
240-27 |
4-8 |
|
540
WARRANTY AND
POLICY - ADJUSTMENT POLICIES |
| DESCRIPTION |
ARTICLE NUMBER |
DATE |
| 1000-Miles Inspection
1963 Falcon Ranchero and Sedan Delivery |
540-32 |
3-11 |
| Identification on Forms
FD-1863 of Parts Causing Automatic Transmission Leaks |
540-34 |
3-18 |
| Special Adjustment
Bulletins No. W15 & W20 |
540-35 |
4-8 |
|
560
WARRANTY AND
POLICY - REIMBURSEMENT RATES |
| DESCRIPTION |
ARTICLE NUMBER |
DATE |
| 20% Warranty Allowance on
Defective Batteries |
560-1 |
3-4 |
|
610
WARRANTY AND
POLICY - CLAIM FILING PROCEDURE |
| DESCRIPTION |
ARTICLE NUMBER |
DATE |
| Identification on Forms
FD-1863 of Parts Causing Automatic Transmission Leaks |
540-34 |
3-18 |
|
620
WARRANTY AND
POLICY - PARTS DISPOSITION |
| DESCRIPTION |
ARTICLE NUMBER |
DATE |
| Power Steering Components
Warranty Parts Return |
620-6 |
4-8 |
| Warranty Parts Return
Program Proper Parts Handling All Parts Managers |
620-7 |
6-3 |
|
1000
MISCELLANEOUS |
| DESCRIPTION |
ARTICLE NUMBER |
DATE |
| 1963 Three-Speed Manual
Shift Transmission Diagnosis, Adjustment and Light Repair
Service Training Forum Vol. 63 S10 |
1000-6 |
5-13 |
| Diesel Engine Manuals |
1000-7 |
6-3 |
| Improved TSB Filing System |
1000-8 |
6-17 |
| Caterpillar Diesel Engines
|
1000-9 |
9-3 |
| 1964 Registered Owners
Manual Typing Instructions |
1000-10 |
9-30 |
|
1520
PROBLEM
CONTROL - PARTS RETURN |
| DESCRIPTION |
ARTICLE NUMBER |
DATE |
| Windshield Glass Returns
All Car and Truck Lines |
20000-2 |
1-14 |
|
1600
TIME SCHEDULE |
| DESCRIPTION |
ARTICLE NUMBER |
DATE |
| 1963 Suggested Time
Schedule Changes |
1600-11 |
1-14 |
| 1963 Suggested Time
Schedule Changes |
1600-12 |
1-21 |
| 1963 Suggested Time
Schedule Changes |
1600-13 |
1-28 |
| 1963 Suggested Time
Schedule Changes |
1600-14 |
2-11 |
| 1963 Suggested Time
Schedule Changes |
1600-15 |
3-4 |
| 1963 Suggested Time
Schedule Changes |
1600-16 |
3-25 |
| 1963 Suggested Time
Schedule Truck Paint Section |
1600-17 |
5-6 |
| 1963 Suggested Time
Schedule Changes |
1600-18 |
5-20 |
| 1963 Suggested Time
Schedule Changes |
1600-19 |
6-3 |
Suggested Labor Time
Schedule
Door Lock Cylinder Retainer Installed from inside of door
1962-63 Ford Galaxie |
1600-20 |
6-17 |
| 1963 Suggested Time
Schedule Additions |
1600-21 |
7-1 |
| 1963 Suggested Time
Schedule Additions |
1600-22 |
9-3 |
|
1710
NEW UNIT
PREPARATION |
| DESCRIPTION |
ARTICLE NUMBER |
DATE |
| |
|
Falcon |
| Ignition Coil Wire Lead
Routing and Retention 1963 |
1710-24 |
1-28 |
| Battery Tray Correction
1963 |
1710-26 |
3-11 |
| 1000-Mile Inspection 1963
|
540-32 |
3-11 |
| Toe-In Check During
Pre-Delivery |
1710-27 |
7-15 |
| Bumper Wax Removal |
1710-28 |
8-19 |
| 1964 Pre-Delivery Schedule |
1710-29 |
9-16 |
| Cooling System Fill
Specification |
1710-34 |
10-14 |
| Wax Coating Removal
Instructions |
1710-35 |
11-18 |
|
Fairlane |
| Revised Starting Procedure
1963 8-Cylinder |
1710-25 |
1-28 |
| Toe-In Check During
Pre-Delivery |
1710-27 |
7-15 |
| Bumper Wax Removal |
1710-28 |
8-19 |
| 1964 Pre-Delivery Schedule
|
1710-29 |
9-16 |
| Cooling System Fill
Specification |
1710-34 |
10-14 |
| Wax Coating Removal
Instructions |
1710-35 |
11-18 |
|
Ford |
| Revised Starting Procedure
1963 8-Cylinder |
1710-25 |
1-28 |
| Carpet and/or Mat
Installation All 1963 Ford Galaxie (Except XL)
|
20101-36 |
3-11 |
| Toe-In Check During
Pre-Delivery |
1710-27 |
7-15 |
| Bumper Wax Removal |
1710-28 |
8-19 |
| 1964 Pre-Delivery Schedule
|
1710-29 |
9-16 |
| Front Carpet Installation |
1710-31 |
9-16 |
| License Plate Installation
|
1710-33 |
9-16 |
| Cooling System Fill
Specification |
1710-34 |
10-14 |
| Wax Coating Removal
Instructions |
1710-35 |
11-18 |
| Seat Back Adjustment
|
1710-36 |
11-18 |
|
Thunderbird |
| Toe-In Check During
Pre-Delivery |
1710-27 |
7-15 |
| Bumper Wax Removal |
1710-28 |
8-19 |
| 1964 Pre-Delivery Schedule
|
1710-29 |
9-16 |
| Cooling System Fill
Specification |
1710-34 |
10-14 |
| Wax Coating Removal
Instructions |
1710-35 |
11-18 |
|
Truck |
| Recommended Pre-Delivery
and Normal Initial Ignition Settings 1963 Super Duty
|
12001-7 |
1-14 |
| New Truck Delivery Outer
Dual Wheels Removed |
1710-23 |
1-28 |
| Toe-In Check During
Pre-Delivery |
1710-27 |
7-15 |
| 1964 Pre-Delivery Schedule
|
1710-30 |
9-16 |
| 1964 1000-Mile Inspection
Procedures |
1710-32 |
9-16 |
|
1730
MAINTENANCE
GUIDES |
| DESCRIPTION |
ARTICLE NUMBER |
DATE |
| |
|
Falcon |
| Distributor Cam Lubricant
All Engines |
1730-4 |
3-11 |
| Hard Operating Key
Cylinders 1963 All Models |
1730-5 |
5-20 |
| Binding Hood Auxiliary
Catch (Inspection and Lubrication ) 1963 Falcon |
1730-6 |
5-20 |
|
Fairlane |
| Distributor Cam Lubricant
All Engines |
1730-4 |
3-11 |
| Hard Operating Key
Cylinders 1963 All Models |
1730-5 |
5-20 |
| Binding Hood Auxiliary
Catch (Inspection and Lubrication) 1963 Fairlane |
1730-6 |
5-20 |
|
Ford |
| Ignition System |
12001-9 |
2-25 |
| Distributor Cam Lubricant
All Engines |
1730-4 |
3-11 |
| Hard Operating Key
Cylinders 1963 |
1730-5 |
5-20 |
| Binding Hood Auxiliary
Catch (Inspection and Lubrication) 1963 Ford |
1730-6 |
5-20 |
| Accessory Kit Rear Door
Safety Locks |
1730-8 |
12-23 |
|
Thunderbird |
| Distributor Cam Lubricant
All Engines |
1730-4 |
3-11 |
| Hard Operating Key
Cylinders 1963 All Models |
1730-5 |
5-20 |
|
Truck |
| Distributor Cam Lubricant
All Engines |
1730-4 |
3-11 |
| Hard Operating Key
Cylinders - 1963 All Models |
1730-5 |
5-20 |
| Revised Service
Requirements F-100 thru F-350 |
1730-7 |
11-18 |
|
1740
LUBRICATION |
| DESCRIPTION |
ARTICLE NUMBER |
DATE |
| |
|
Truck |
| Disposable (Spin-On) One
Piece Type Oil Filter F-100-250 Series |
1740-17 |
8-19 |
| Fuel Injection Pump
Lubrication 330 Dagenham Diesel |
1740-18 |
9-3 |
|
1750
OPERATION -
STARTING ECONOMY ETC |
| DESCRIPTION |
ARTICLE NUMBER |
DATE |
| |
|
Falcon |
| Carburetor Percolation or
Excessive Pressure Build-Up in Fuel Line All 1960-62
6-Cyl. Without Pressure Bleed Pumps |
9303-10 |
3-11 |
|
Fairlane |
| Revised Starting Procedure
All 1963 8-Cyl |
1710-25 |
1-28 |
| Carburetor Percolation or
Excessive Pressure Build-Up in Fuel Line - All 1962 6
& 8-Cyl. Without Pressure Bleed Pumps |
9303-10 |
3-11 |
| Hot Starting and Hot Idle
Improvements (221/260) |
1750-27 |
8-19 |
|
Ford |
| Revised Starting Procedure
All 1963 8-Cyl |
1710-25 |
1-28 |
| Engine Starting with
Transmission in Reverse COM Trans - 1962 |
7053-9 |
2-11 |
| Carburetor Percolation or
Excessive Pressure Build-Up in Fuel Line - All 1954-62 6
& 8-Cyl. Without Pressure Bleed Pumps |
9303-10 |
3-11 |
| Hot Starting and Hot Idle
Improvements (221/260) |
1750-27 |
8-19 |
|
Thunderbird |
| Carburetor Percolation or
Excessive Pressure Build-Up in Fuel Line - All 1955-62
8-Cylinder Without Pressure Bleed Pumps |
9303-10 |
3-11 |
|
1760
NEW UNIT
STORAGE |
| DESCRIPTION |
ARTICLE NUMBER |
DATE |
| |
|
Falcon,
Fairlane, Ford, Thunderbird, Truck |
| Wax Protection of New
Vehicles During Outside Storage |
1760-1 |
6-3 |
|
1770
APPEARANCE
MAINTENANCE |
| DESCRIPTION |
ARTICLE NUMBER |
DATE |
| |
|
Falcon |
| Industrial Fall-Out |
20004-3 |
3-18 |
| Exhaust System Outlet
Appearance 1963 Falcon Sprint |
5002-8 |
4-8 |
| Low Front/High Rear
Suspension Riding Height 1963 Falcon Futura Fastback
Model 63C with 170 Engine |
3001-29 |
5-13 |
| Convertible Top Seam
Separation at Number (4) Bow 1963 Falcon Convertible |
20801-10 |
5-13 |
| Vinyl Trim Cleaning
Materials |
1770-4 |
6-3 |
|
Fairlane |
| Industrial Fall-Out |
20004-3 |
3-18 |
| Spare Wheel Cover
Inadequately Secured 1963 Fairlane Station Wagon |
20401-25 |
5-13 |
| Vinyl Trim Cleaning
Materials |
1770-4 |
6-3 |
|
Ford |
| Industrial Fall-Out |
20004-3 |
3-18 |
| Body Side Moulding and
Quarter Ornament Paint Failure 1963 Ford Galaxie and
Station Wagon |
20101-40 |
5-6 |
| Convertible Top Seam
Separation at Number (4) Bow 1963 Ford Convertible |
20801-10 |
5-13 |
| Exposure of Door and
Quarter Lower Glass Channel At Belt Line 1963 Ford All
Sedan and Station Wagon Models |
20101-45 |
5-20 |
| Vinyl Trim Cleaning
Materials |
1770-4 |
6-3 |
|
Thunderbird |
| Industrial Fall-Out |
20004-3 |
3-18 |
| Vinyl Trim Cleaning
Materials |
1770-4 |
6-3 |
|
1810
PERFORMANCE
AND ECONOMY |
| DESCRIPTION |
ARTICLE NUMBER |
DATE |
| |
|
Falcon |
| Fuel Economy 1963
|
1810-2 |
1-28 |
| Main Metering Jets 1963
6-Cylinder |
9501-20 |
2-11 |
| Dashpot Adjustment 1963
Ford Single Barrel 144 & 170 6-Cylinder Engines |
9501-21 |
2-11 |
| Air Cleaner Element
Restriction or Plugging 1963 144 170 6-Cyl. |
1810-3 |
2-11 |
| New Carburetor Gaskets
1960-61 |
9501-23 |
3-11 |
| Extremely Rough or no Idle
All 1963 Passenger |
1810-4 |
4-22 |
| Engine Idle RPM
Specifications Revision All 1963 |
1810-5 |
4-22 |
| Noisy Hydraulic Tappets
1963 144, 170 Cubic Inch Six Cylinder Engines |
1810-6 |
4-22 |
| Secondary Ignition Wiring
All 1963 |
12001-16 |
4-22 |
| Ignition Trouble Produced
by Ignition Coil - All 1963 |
12001-17 |
4-22 |
| Cold Engine Hard Starting
Choke Cable Interference All 1963 with Six Cylinder
Engines & Manual Choke |
6001-33 |
5-6 |
| Flexible Fuel Hose
Premature Wear and Fuel Starvation 1963 |
9303-13 |
6-17 |
| Hot Engine Idle Stall 144
& 170 Engines |
1810-7 |
7-1 |
| Main Metering Jet Change
144 & 170 Engines |
1810-8 |
7-1 |
| Improved Automatic Choke
221 & 260 Engines |
1810-10 |
9-3 |
|
Fairlane |
| Fuel Economy 1963 |
1810-2 |
1-28 |
| Flexible Fuel Hose
Premature Wear and Fuel Starvation 1963 |
9303-9 |
2-11 |
| Main Metering Jets 1963
6-Cyl. |
9501-20 |
2-11 |
| Dashpot Adjustment 1963
Ford Single Barrel 170 Cubic Inch 6-Cylinder Engine |
9501-21 |
2-11 |
| New Accelerator Pump Cavity
Filler 1962-1963 Eight Cylinder Carburetor |
9501-22 |
2-11 |
| Air Cleaner Element
Restriction or Plugging 1963 170 6-Cyl. |
1810-3 |
2-11 |
| Extremely Rough or no Idle
All 1963 |
1810-4 |
4-22 |
| Engine Idle RPM
Specifications Revision All 1963 |
1810-5 |
4-22 |
| Noisy Hydraulic Tappets
1963, 170 and 200 Cubic Inch Six Cylinder Engines |
1810-6 |
4-22 |
| Secondary Ignition Wiring
All 1963 |
12001-16 |
4-22 |
| Ignition Trouble Produced
By Ignition Coil - All 1963 |
12001-17 |
4-22 |
| Cold Engine Hard Starting
Choke Cable Interference All 1963 with Six Cylinder Engine
& Manual Choke |
6001-33 |
5-6 |
| Hot Engine Idle Stall 144
& 170 Engines |
1810-7 |
7-1 |
| Main Metering Jet Change
144 & 170 Engines |
1810-8 |
7-1 |
| Improved Automatic Choke
221 & 260 Engines |
1810-10 |
9-3 |
|
Ford |
| Revised Main Metering Jet
Specifications 1960 to 1963 352 Cu. In. Engine Two-Barrel
Carburetors |
1910-16 |
1-14 |
| Fuel Economy 1963 |
1810-2 |
1-28 |
| Crankcase Ventilation
System 1963 Ford with 223 Engine |
6001-24 |
2-11 |
| New Carburetor Fuel Inlet
Needle Valve and Seat Assembly 1963 352 Engine |
9501-19 |
2-11 |
|
Main Metering Jets 1963 6-Cyl
|
9501-20 |
2-11 |
|
Dashpot Adjustment 1963 Ford
Single Barrel 223 Cubic Inch Six Cylinder Engines |
9501-21 |
2-11 |
|
New Accelerator Pump Cavity
Filler 1958-1963 Eight Cylinder Carburetor |
9501-22 |
2-11 |
|
Air Cleaner Element Restriction
or Plugging 1963 223 6-Cylinder |
1810-3 |
2-11 |
|
New Carburetor Gaskets All 6 &
8 Cylinder Holley Carburetor |
9501-23 |
3-11 |
|
Collapsed Air Cleaner Cover
1963 Ford 6-Cylinder |
9501-24 |
3-11 |
|
New Distributor Assembly 1963
352 Cu. In. Ford Engines |
12002-3 |
3-11 |
|
1963 8-Cylinder (390) Police
Interceptor Ignition and Spark Plug Specifications |
6006-21 |
4-8 |
|
Extremely Rough or No Idle All
1963 |
1810-4 |
4-22 |
|
Engine Idle RPM Specifications
Revision All 1963 |
1810-5 |
4-22 |
|
Secondary Ignition Wiring All
1963 (Except High Performance) |
12001-16 |
4-22 |
|
Ignition Trouble Produced by
Ignition Coil - All 1963 |
12001-17 |
4-22 |
|
Distributor Testing of
Transistor Ignition 427 High Performance Engines 1963
|
12001-18 |
4-22 |
|
Cold Engine Hard Starting
Choke Cable Interference All 1963 with Six Cylinder Engines & Manual
Choke |
6001-33 |
5-6 |
|
Hot Engine Idle Stall 223
Engine |
1810-7 |
7-1 |
|
Main Metering Jet Change 223
Engine |
1810-8 |
7-1 |
|
Distributor Modification 352
Engine |
1810-9 |
7-15 |
|
Improved Automatic Choke 221,
260, 352 & 390 Engines |
1810-10 |
9-3 |
|
Thunderbird |
|
Fuel Economy 1963
|
1810-2 |
1-28 |
|
New Accelerator Pump Cavity
Filler 1958-1963 Eight Cylinder Carburetors |
9501-22 |
2-11 |
|
Extremely Rough or No Idle All
1963 |
1810-4 |
4-22 |
|
Engine Idle RPM Specifications
Revision All 1963 |
1810-5 |
4-22 |
|
Secondary Ignition Wiring All
1963 (Except High Performance) |
12001-16 |
4-22 |
|
Ignition Trouble Produced by
Ignition Coil - All 1963 |
12001-17 |
4-22 |
|
Fuel Tank Vent Hose Pinched
1963 |
9303-12 |
5-13 |
|
Truck |
|
Dashpot Adjustment 1963 Ford
Single Barrel 144, 170 and 223 Cubic Inch 6-Cylinder Engines.. |
9501-21 |
2-11 |
|
New Accelerator Pump Cavity
Filler 1958 - 1963 8-Cylinder Carburetors
|
9501-22 |
2-11 |
|
New Carburetor Gaskets All 6 &
8-Cylinder Holley Carburetors Except 1962 IV used with 144-170 Engine
|
9501-23 |
3-11 |
|
Secondary Ignition Wiring All
1963 |
12001-16 |
4-22 |
|
Ignition Trouble Produced by
Ignition Coil - All 1963 |
12001-17 |
4-22 |
|
Distributor Testing of
Transistor Ignition Super Duty Truck Engines 1963
|
12001-18 |
4-22 |
|
Hot Engine Idle Stall 144, 223
& 260 Engines
.... |
1810-7 |
7-1 |
|
Main Metering Jet Change 144,
223 & 260 Engines |
1810-8 |
7-1 |
|
1860
NOISE AND VIBRATION |
| DESCRIPTION |
ARTICLE NUMBER |
DATE |
|
|
|
Falcon |
|
Expansion Valve Noise 1963
With Select-Aire or Ford-Air Conditioning |
19001-10 |
1-14 |
|
Fuel and Brake Line Interference
With Back-Up Light Switch - 1962-63 With Four Speed Transmission
|
13001-27 |
3-11 |
|
Air Conditioning Compressor
Interference With Fan Shroud 1963 |
19001-13 |
3-11 |
|
Vibration, Shake and Front
Engine Mount Brackets Identification 1963 8-Cylinder
|
6001-27 |
3-18 |
|
Exhaust System Clearance 1963
Falcon with V-8 Engine |
5002-9 |
4-22 |
|
Misalignment of Rear Universal
Joint 1963 Falcon 8-Cylinder |
1860-6 |
5-13 |
|
Vibration and Noise Engine Rear
Mount. 1963 Falcon |
1860-9 |
5-20 |
|
Rattle or Squeak Spare Wheel
Brace Interference with Package Tray Panel 1963 Falcon Model 63B & C -
2 Door Hard - Top Futura |
20201-9 |
5-20 |
|
Roof Luggage Carrier Wind Noise
1962-63 Station Wagons |
1860-11 |
6-3 |
|
Bucket Seat Back Spring Element
Noise 1963 Falcon |
20000-4 |
6-17 |
|
Engine Rear Support Leaf Spring
Noise |
1860-12 |
8-5 |
|
Metallic Noise Rear Spring
Shackle Bar Interference |
1860-15 |
10-14 |
|
Steering Stop Metallic Rattle or
Crunch Noise |
1860-16 |
11-18 |
|
Fairlane |
|
New Fuel Pump Assemblies 1963
221-260 Cubic Inch Engines |
9303-7 |
1-14 |
|
Expansion Valve Noise 1963
With Select Air or Ford-Air Conditioning |
19001-10 |
1-14 |
|
Air Conditioner Compressor
Vibration 1962 6-Cylinder With Air Conditioning |
19001-12 |
2-11 |
|
Power Steering Pump Campaign &
Program 1962-63 Fairlane |
3001-23 |
4-8 |
|
Supplement |
3001-30 |
4-22 |
|
Illustration Revision |
3001-30 |
5-13 |
|
Oil Cooler Line Squeaks and/or
Rattles 1963 Fairlane 8-Cylinder with Automatic Transmission
|
1860-7 |
5-13 |
|
Roof Luggage Carrier Wind Noise
1962-63 Station Wagons |
1860-11 |
6-3 |
|
Bucket Seat Back Spring Element
Noise 1963 Fairlane |
20000-4 |
6-17 |
|
Door Lock Control Rod Rattles
1963 Fairlane Model 65 Front Door Models 54 & 71 Rear Doors
|
20401-27 |
6-17 |
|
Steering Stop Metallic Rattle or
Crunch Noise |
1860-16 |
11-18 |
|
Ford |
|
New Fuel Pump Assemblies 1963
260, 352 & 390 Cubic Inch Engines |
9303-7 |
1-14 |
|
Alleged Speedometer Noise 1963
Ford |
13001-23 |
1-14 |
|
Expansion Valve Noise 1963
With Select-Aire or Ford-Air Conditioning |
19001-10 |
1-14 |
|
Inside Door Lock Push Button
Rattles1963 |
20101-31 |
1-14 |
|
New Camshaft Thrust Button
1958-62 332, 352 & 390 and 406 Cu. In. 8-Cylinder Engines
|
6001-21 |
1-28 |
|
Valve Rocker Arm 1961-63 223
Cubic Inch With Silent Valve Lash |
6001-22 |
1-28 |
|
Power Steering Vibration and/or
Noise 1963 Ford with 352-390 Engines |
3001-13 |
2-11 |
|
Axle Start-Up Groan 1963 with
260 C.I.D. Engine & Fordomatic Two-Speed |
4002-7 |
2-11 |
|
Driveline Noise and Vibration
1961-63 with Overdrive Transmission |
7001-17 |
2-11 |
|
Power Steering Pump Campaign &
Program 1962-63 Fords |
3001-23 |
4-8 |
|
Supplement |
3001-24 |
4-22 |
|
Illustration Revision |
3001-30 |
5-13 |
|
Ratcheting in Park 1963 Fords
Equipped with Cruise-O-Matic Transmission |
7053-13 |
5-6 |
|
Noisy Front Seat Cushion Spring
1963 Ford with Bench Type Seat |
20101-44 |
5-13 |
|
Second Seat Rattles and Squeaks
1963 Ford Six Passenger Station Wagon |
1860-10 |
5-20 |
|
Wheel Cover Medallion Rattles
1963 Ford (Galaxie) |
1860-5 |
6-3 |
|
Roof Luggage Carrier Wind Noise
1962-63 Station Wagons |
1860-11 |
6-3 |
|
Metal to Metal Squeak in the
Quarter Panel Area 1963 Ford Convertible |
20101-48 |
6-3 |
|
Evaporator Blower Motor Noise
and Vibration 1963 Ford with Select-Aire Air Conditioning
|
19001-18 |
6-17 |
|
Driveline Shudder During Startup
Acceleration 1964 Ford |
1860-14 |
10-14 |
|
Steering Stop Metallic Rattle or
Crunch Noise |
1860-16 |
11-18 |
|
Thunderbird |
|
New Fuel Pump Assemblies 1963
390 Cu. In. |
9303-7 |
1-14 |
|
Alternator Whine Noise In FM
Radios 1963 |
17001-23 |
1-14 |
|
New Camshaft Thrust Button
1958-62 352-390 8-Cylinder |
6001-21 |
1-28 |
|
Muffler Hanger Nut Grounding on
Rear Bumper Arm 1963 |
5002-7 |
3-18 |
|
Compressor Noise and Vibration
1963 With Air Conditioner and Tecumseh Compressor |
19001-15 |
3-18 |
|
Steering On-Center Rattle 1963
|
3001-22 |
4-8 |
|
Power Steering Pump Campaign &
Program 1962-63 Thunderbird and 1963 Thunderbirds in Stock
|
3001-23 |
4-8 |
|
Supplement |
3001-24 |
4-22 |
|
Illustration Revision |
3001-30 |
5-13 |
|
Steering Stop Metallic Rattle or
Crunch Noise |
1860-16 |
11-18 |
|
Truck |
|
Rattle and Squeaks in Running Board Apron
Area 1963 "N" Series |
20701-6 |
2-11 |
|
New Clutch Disc Assembly 1963 F-100-250
Trucks with 292 C.I.D. Engine, 3-Speed Standard Transmission and 10 1/2"
Clutch |
7003-10 |
4-22 |
|
Driveline Vibration 1963 F-100-250
Trucks with 3-Speed Standard Transmission |
1860-13 |
9-30 |
|
1900
SPECIFICATIONS |
| DESCRIPTION |
ARTICLE NUMBER |
DATE |
| |
|
Falcon |
|
Torque Specifications of Pitman Arm to
Section Shaft and Steering Gear Bearing Preload and Meshload 1-1/8 or
1 Inch Steering Gear Sector Shaft 1963 Falcon 8-Cylinder
|
3001-34 |
5-20 |
|
1910
PARTS
IDENTIFICATION |
| DESCRIPTION |
ARTICLE NUMBER |
DATE |
| |
|
Falcon |
|
Piston Specifications 1963 and Previous
Model Engine |
1910-14 |
1-14 |
|
Brakes 1963 1/2 |
2002-6 |
2-25 |
|
Engine Identification 1963
|
6001-25 |
2-25 |
|
1963 Turn Signal Flasher Usage and
Identification |
17001-26 |
5-6 |
|
1964 Parts Identification
|
1910-17 |
11-4 |
|
Fairlane |
|
Piston Specifications 1963 and Previous
Model Engine |
1910-14 |
1-14 |
|
Wet Fuel Level Setting 1963 221 and
260 Cu.- In. Engines |
1910-15 |
1-14 |
|
Brakes 1963 1/2 |
2002-6 |
2-25 |
|
Engine Identification 1963
|
6001-25 |
2-25 |
|
1963 Turn Signal Flasher Usage and
Identification |
17001-26 |
5-6 |
|
1964 Parts Identification
|
1910-17 |
11-4 |
|
Ford |
|
427 Engine Main Bearing Cap Illustration
Revised |
1910-11
(Revised) |
1-14 |
|
Piston Specifications - 1963 and Previous
Model Engine |
1910-14 |
1-14 |
|
Revised Main Metering Jet Specifications
1960-63 352 Cu. In. Two Barrel Carburetors |
1910-16 |
1-14 |
|
Engine Identification 1963
|
6001-25 |
2-25 |
|
Thunderbird Wire Wheel Installation on
Other Than Thunderbirds Not Recommended |
3001-28 |
5-6 |
|
1963 Turn Signal Flasher Usage and
Identification |
17001-26 |
5-6 |
|
1964 Parts Identification
|
1910-17 |
11-4 |
|
Thunderbird |
|
Piston Specifications 1963 and Previous
Model Engines |
1910-14 |
1-14 |
|
Revised Main Metering Jet Specifications
1960-63 352 Cu. In. Two Barrel Carburetors |
1910-16 |
1-14 |
|
Engine Identification 1963
|
6001-25 |
2-25 |
|
1963 Turn Signal Flasher Usage and
Identification |
17001-26 |
5-6 |
|
1964 Parts Identification
|
1910-17 |
11-4 |
|
Truck |
|
|
|
Piston Specifications 1963 and Previous
Model Engines |
1910-14 |
1-14 |
|
1963 Turn Signal Flasher Usage and
Identification |
17001-26 |
5-6 |
|
1964 Parts Identification
|
1910-17 |
11-4 |
|
2001
BRAKE
MAINTENANCE AND DIAGNOSIS |
|
DESCRIPTION |
ARTICLE NUMBER |
DATE |
| |
|
Falcon |
|
Excessive Brake Pedal Travel
|
2001-10 |
9-3 |
|
Fairlane |
|
Excessive Brake Pedal Travel
|
2001-10 |
9-3 |
|
Ford |
|
Parking Brake Control Assembly 1963
|
2001-9 |
3-11 |
|
Excessive Brake Pedal Travel
|
2001-10 |
9-3 |
|
Spongy Brake Pedal Feel 1964
|
2001-12 |
10-21 |
|
Thunderbird |
|
Parking Brake Control Assembly 1963
|
2001-9 |
3-11 |
|
Excessive Brake Pedal Travel
|
2001-10 |
9-3 |
|
Truck |
|
New Front Brake Drums 1963 F-250-350
Series . . . |
2001-8 |
3-11 |
|
Saddlemount Delivery of Heavy Trucks
Equipped with "Maxibrakes" |
2000-1 |
7-15 |
|
Vacuum Brake Booster Air Cleaner Excessive
Maintenance "C" Series |
2001-11 |
10-14 |
|
Air Brake Slack Adjuster Lubrication 1963
|
2001-13 |
11-18 |
|
Air Brake Modulation 1962-63
|
2001-14 |
11-18 |
|
Parking Brake Handle Failures 1961-64
Econoline, Falcon Station Bus and Club Wagons |
2001-15 |
12-23 |
|
2002
BRAKE REPAIR - CARS AND LIGHT TRUCKS |
|
DESCRIPTION |
ARTICLE NUMBER |
DATE |
| |
|
Falcon |
|
Brakes 1963 1/2 |
2002-6 |
2-25 |
|
Brake Line Looseness or Rattle 1963
|
2002-11 |
7-1 |
|
Fairlane |
|
Brakes 1963 1/2 |
2002-6 |
2-25 |
|
Parking Brake Cable 1962-63
|
2002-12 |
8-5 |
|
Ford |
|
Brake Pedal Bind and/or Hang-Up 1963
|
2002-10 |
7-1 |
|
Brake Line Looseness or Rattle 1963
|
2002-11 |
7-1 |
|
Truck |
|
Midland Ross, Dash-Mounted Truck Brake
Booster |
2002-7 |
3-18 |
|
Revision |
2002-7 |
6-17 |
|
Brake Pedal Height 1963 F-100-250 Trucks
|
2002-8 |
4-22 |
|
Rear Parking Brake Link Interference 1964
F-100 |
2002-13 |
12-23 |
|
2003
BRAKE REPAIR - HEAVY TRUCK |
|
DESCRIPTION |
ARTICLE NUMBER |
DATE |
| |
|
Hose Assembly Front Brake (Air) Re-Route
- 1963 F & B-600-750 Vehicles with Power Steering
|
2003-2 |
5-13 |
|
New Air Compressor Pulley 1963 B-N-600,
C-800, F-B-C-N-700-750 Air or Air Booster Brakes |
2003-3 |
5-20 |
|
Relocation of Control Valve 1963 Trucks
with Maxi Brake Bowden Cable |
2003-4 |
5-20 |
|
Air Compressor Mounting Bracket Failure
1963 C & N 6000-7000 |
2003-5 |
10-14 |
|
3001
SUSPENSION AND STEERING - MAINTENANCE AND
DIAGNOSIS |
|
DESCRIPTION |
ARTICLE NUMBER |
DATE |
| |
|
Falcon |
|
Steering Gear Housing Bushings and Bearings
|
3003-15 |
1-14 |
|
Front Suspension #1 Crossmember Failure
1962-63 Falcon |
3001-17 |
3-18 |
|
Ineffective Welding of the Front Apron to
Dash Brace 1963 Falcon All Models |
20201-6 |
4-8 |
|
Steering Linkage Service Requirements on
1963 Falcon |
3001-26 |
4-22 |
|
Low Front/High Rear Suspension Riding
Height 1963 Falcon Futura Fastback-Model 63C with 170 Engine
|
3001-29 |
5-13 |
|
Water Contamination of Front Wheel Bearings
1960-63 Falcon |
3001-32 |
5-20 |
|
Torque Specifications of Pitman Arm To
Sector Shaft and Steering Gear Bearing Preload and Meshload 1-1/8 or 1
Inch Steering Gear Sector Shaft 1963 Falcon |
3001-34 |
5-20 |
|
9.16 Inch Long Steering Gear Sector Shaft
and Housing Cover - 1960-61 Falcon (With Ford Design Steering Gears)
|
3001-36 |
5-20 |
|
Tire Air Pressure 1963
|
3001-39 |
7-1 |
|
Steering Gear Remove and Install Procedure
1963 |
3001-40 |
7-15 |
|
Excessive Steering Effort and Rapid
Steering Wheel Return 1963 1/2 |
3001-41 |
7-15 |
|
Fairlane |
|
Steering Gear Housing Bushings and
Bearings |
3003-15 |
1-14 |
| Kinking of Power
Steering Pump to Reservoir Hose Assembly 1963 8-Cyl. With Air
Conditioning (Built Prior to October 15, 1962) |
3001-15 |
3-11 |
| Power Steering
Cylinder Rod Breakage 1963 Fairlane with Dealer Installed Accessory
Power Steering Kits |
3001-20 |
4-8 |
| Power Steering Pump
Campaign & Program 1962-63 Fairlane |
3001-23 |
4-8 |
|
Supplement
|
3001-24 |
4-22 |
| Illustration
Revision |
3001-30 |
5-13 |
| Thunderbird Wire
Wheel Installation On Other Than Thunderbirds Not Recommended
|
3001-28 |
5-6 |
| Front Suspension
Alignment 1962-1963 Fairlane |
3001-37 |
6-3 |
|
Ford |
| Steering Gear
Housing Bushings and Bearings |
3003-15 |
1-14 |
| Power Steering
Vibration and/or Noise 1963 with 352-390 Engines |
3001-13 |
2-11 |
| Power Steering
Cylinder Rod Breakage 1963 Ford with Dealer Installed Accessory Power
Steering Kits |
3001-20 |
4-8 |
| Power Steering Pump
Campaign & Program 1962-63 Ford |
3001-23 |
4-8 |
|
Supplement |
3001-24 |
4-22 |
| Illustration
Revision... |
3001-30 |
5-13 |
| Improper Power
Steering Hose Usage and Routing 1963 Ford |
3001-27 |
4-22 |
| Thunderbird Wire
Wheel Installation on Other Than Thunderbirds Not Recommended
|
3001-28 |
5-6 |
| Steering Shaft End
Play 1964 |
3001-42 |
11-4 |
|
Thunderbird |
| Steering Gear
Housing Bushing and Bearings |
3003-15 |
1-14 |
| Thunderbird
Integral Steering Gear Binding Off Stops |
3001-16 |
3-18 |
| Turn Signal Lever
Thunderbird Steering Gear Kit - C2SZ-3C771-B |
3001-19 |
4-8 |
| 1963 Thunderbird
Steering Gear Removal and Installation Procedure |
3001-21 |
4-8 |
| Steering On-Center
Rattle 1963 Thunderbird |
3001-22 |
4-8 |
| Power Steering Pump
Campaign & Program 1962-63 Thunderbird and 1963 Thunderbirds in Stock
|
3001-23 |
4-8 |
| Supplement
|
3001-24 |
4-22 |
| Illustration
Revision |
3001-30 |
5-13 |
| Steering Linkage
Service Requirements on 1963 Thunderbird |
3001-26 |
4-22 |
| Steering Gear
Housing Replacement Sector Shaft Bushing Failure 1961-63 Thunderbird
Steering Gears |
3001-35 |
5-20 |
| New Releases
Special Service Tools |
240-25 |
6-3 |
| Thunderbird
Steering Gear Adjustment Procedures |
3001-38 |
6-3 |
| Steering Shaft End
Play 1964 |
3001-42 |
11-4 |
| Power Steering Pump
Noise 1964 |
3001-43 |
10-14 |
|
Truck |
| Power Steering
Effort at Sustained Extreme Low Ambient Temperatures All "C" Series
Trucks with Power Steering |
3001-12 |
2-11 |
| New Rear Springs
1963 Econoline, Falcon Station Bus and Club Wagon |
3001-14 |
3-11 |
| Spindle Arm Stop
Adjustments (Inches) Tubeless and Tube Tires |
3001-18 |
3-25 |
| Hard Steering
Complaints 1963 "N" 850-11000 Series Trucks with Manual or Power
Steering |
3001-25 |
4-22 |
| Thunderbird Wire
Wheel Installation On Other Than Thunderbirds Not Recommended
|
3001-28 |
5-6 |
| Vehicle Darting or
Wind Wander 1962-63 Econoline, Falcon Station Bus and Club Wagons |
3001-31 |
5-20 |
|
3003
SUSPENSION AND STEERING
REPAIR - CARS AND LIGHT TRUCKS |
|
DESCRIPTION |
ARTICLE NUMBER |
DATE |
| |
|
Falcon |
| Steering Gear
Housing Bushing and Bearings |
3003-15 |
1-14 |
| Suspension Wheels
and Tires Falcon 1963 1/2 |
3003-16 |
3-4 |
| Power Steering
1963 1/2 Falcon 260 Cu. In. Engine |
3003-17 |
3-4 |
| Lubrication of the
Power Steering Control Valve Ball Stud 1963 1/2 |
3003-18 |
7-1 |
|
Fairlane |
|
Steering Gear Housing Bushing and Bearings
|
3003-15 |
1-14 |
| Rear Axle Noise 1962-63 |
3003-26 |
12-9 |
|
Ford |
|
Steering Gear Housing Bushing and Bearings
|
3003-15 |
1-14 |
| Short Tire Valve Extensions 1964
|
3003-22 |
10-21 |
| Rear Suspension Creaking Noise
1962-63 |
3003-24 |
11-4 |
|
Steering Column Looseness and Shift Linkage
Operating Problems 1963 Police |
3003-25 |
11-21 |
|
Thunderbird |
|
Steering Gear Housing Bushing and Bearings
|
3003-15 |
1-14 |
| New Special Service Tools |
240-26 |
3-25 |
| 1963 Thunderbird Steering Gear Removal
and Installation Procedure
|
3001-21 |
4-8 |
| New Releases Special Service Tools
|
240-25 |
6-3 |
| Dented Wheels 1964 |
3003-23 |
10-21 |
| Exhaust System Rattles 1964 |
3003-27 |
12-9 |
|
Truck |
|
Steering Gear Housing Bushings and Bearings
|
3003-15 |
1-14 |
| Drag Link Ball Stud Dust Seal - 1961-63
F-100-250 |
3003-19 |
7-15 |
|
Steering Gear Shaft and Column Alignment
1961-63 Econoline Trucks and 1962-63 Falcon Bus |
3003-20 |
8-19 |
| Loose Attaching Bolts, front Shock
Absorber Upper Mounting Brackets 1962-63 P-400-500-600 |
3003-21 |
9-3 |
| Brake Pedal Interference with Low and
Reverse Gear Shift Lever 1961-64 Econoline Falcon Bus and Club Wagons
|
3003-28 |
12-23 |
|
3004
SUSPENSION REPAIR - HEAVY
TRUCK |
|
DESCRIPTION |
ARTICLE NUMBER |
DATE |
| New
Steering Gear Housing "H" Series Truck with 11,000 lbs. and 15,000
lbs. Front Axles |
3004-3 |
1-28 |
| Service
Tool Hint Truck Front Wheel Bearing Adjusting Nut Torque
|
240-22 |
3-11 |
| Disc
Wheel Nut Loosening 500 through 800 |
3004-4 |
8-19 |
|
4001
REAR AXLE MAINTENANCE AND
DIAGNOSIS |
|
DESCRIPTION |
ARTICLE NUMBER |
DATE |
| |
|
Falcon |
|
Driveline Ring or Gear Rattle 1963 |
4001-6 |
9-16 |
|
Ford |
|
Universal Joint and Flange Usage 1964
|
4001-9 |
12-23 |
|
Truck |
| Rear
Axle Lubricant All Trucks |
4001-5 |
7-15 |
| Rear
Wheel Hub and Backing Plate Attaching Bolt Interference 1963 F-250
|
4001-7 |
11-18 |
|
Premature Drive Shaft Failure 1963 T-850-D
|
4001-8 |
12-9 |
|
4002
AXLE REPAIR - CARS AND LIGHT
TRUCKS |
|
DESCRIPTION |
ARTICLE NUMBER |
DATE |
| |
|
Falcon |
| Rear
Axles 1963 1/2 |
4002-8 |
2-25 |
|
Revisions in Rear Axle Bolt Torque Specifications |
4002-9 |
7-15 |
|
Fairlane |
| Rear
Axles 1963 1/2 |
4002-8 |
2-25 |
|
Revisions in Rear Axle Bolt Torque Specifications |
4002-9 |
7-15 |
|
Ford |
| Axle
Start-Up Groan 1963 Ford with 260 CID Engine and Fordomatic Two-Speed
|
4002-7 |
2-11 |
| Rear
Axles - 1963 1/2 |
4002-8 |
2-25 |
|
Revisions in Rear Axle Bolt Torque Specifications |
4002-9 |
7-15 |
|
Thunderbird |
|
Revisions in Rear Axle Bolt Torque Specifications |
4002-9 |
7-15 |
|
Truck |
|
Revisions in Rear Axle Bolt Torque Specifications Econoline & F-100
|
4002-9 |
7-15 |
|
4005
AXLE REPAIR - TANDEM REAR AXLES |
|
DESCRIPTION |
ARTICLE NUMBER |
DATE |
| |
|
Truck |
| Tandem
Driveline Alignment Procedure |
4005-3 |
7-1 |
|
5002
EXHAUST SYSTEM |
|
DESCRIPTION |
ARTICLE NUMBER |
DATE |
| |
|
Falcon |
| Exhaust
System Outlet Appearance 1963 Falcon Sprint |
5002-8 |
4-8 |
| Exhaust
System Clearance 1963 Falcon with V-8 Engine |
5002-9 |
4-22 |
| Exhaust
System Noise 1963 |
5002-10 |
8-5 |
|
Thunderbird |
| Muffler
Hanger Nut Grounding on Rear Bumper Arm - 1963 |
5002-7 |
3-18 |
|
Truck |
| Cab
Sheet Metal Failure at Upper Exhaust Pipe Mounting Bracket 1961 and
1962 HD and HDT Trucks |
5002-3 |
6-3 |
| Exhaust
Inlet Pipe Failure Various Trucks |
5002-11 |
11-4 |
|
6001
ENGINE MAINTENANCE. DIAGNOSIS
AND TUNE-UP |
|
DESCRIPTION |
ARTICLE NUMBER |
DATE |
| |
|
Falcon |
|
Ignition Secondary Wiring All 1963 |
12001-8 |
1-28 |
| 260 V-8
Engine Information |
6001-25 |
2-25 |
(See
Correction on 6001 -40-20)
Increased Engine Idle Speed, 1963 144-170
Passenger Car Engines with Automatic Transmission |
6001-26 |
3-11 |
|
Vibration Shake and Front Engine Mount Brackets Identification 1963
8-Cylinder |
6001-27 |
3-18 |
|
Extremely Rough or No Idle All 1963 |
1810-4 |
4-22 |
| Engine
Idle RPM Specifications Revision All 1963 |
1810-5 |
4-22 |
| Noisy
Hydraulic Tappets 1963 144 170 Cubic Inch Six Cylinder Engines
|
1810-6 |
4-22 |
|
Secondary Ignition Wiring All 1963 |
12001-16 |
4-22 |
|
Ignition Trouble Produced by Ignition Coil - All 1963
|
12001-17 |
4-22 |
| New
Camshaft Sprocket Washer 1960 to 1963 144 & 170 Cubic Inch Six
Cylinder Engines |
6001-32 |
5-6 |
| Cold
Engine Hard Starting Choke Cable Interference All 1963 with Six
Cylinder Engines & Manual Choke |
6001-33 |
5-6 |
|
Accelerator Linkage Damage When Raising or Jacking Up Engine 1963
Falcon with Eight Cylinder Engine |
6001-34 |
5-13 |
| New
Engine Mount Locations 1963 1/2, 260 Engines |
6001-35 |
5-13 |
| New Air
Cleaner Retaining Stud 1963 144 & 170 Cubic Inch Six Cylinder Engines
|
6001-36 |
5-13 |
| Air
Cleaner to Carburetor Gasket 1963 Falcon Sprint with 260 Cubic Inch
Engine |
6001-38 |
5-13 |
|
Vibration and Noise 1963 Falcon |
1860-9 |
5-20 |
|
Hydraulic Tappet Noise Diagnosis and Testing, All Car Lines General
Information |
6001-40 |
5-20 |
|
Positive Crankcase Emission System 1961-64 |
6001-43 |
11-18 |
| Poor
Cold Engine Starting 1964 |
6001-44 |
12-23 |
|
Fairlane |
| Rear
Engine Support Bracket 1962-63 |
6001-20 |
1-28 |
|
Ignition Secondary Wiring All 1963 |
12001-8 |
1-28 |
|
6-Cylinder (200) - 8-Cylinder (289-4V) Engine Information
|
6001-25 |
2-25 |
|
Correction |
6001-29 |
4-8 |
|
Increased Engine Idle Speed 1963 170 Engines with Automatic
Transmission |
6001-26 |
3-11 |
|
Extremely Rough or No Idle All 1963 Passenger Cars
|
1810-4 |
4-22 |
| Engine
Idle RPM Specifications Revision All 1963 Car Lines
|
1810-5 |
4-22 |
| Noisy
Hydraulic Tappets 1963 170 and 200 Cubic Inch Six Cylinder Engines
|
1810-6 |
4-22 |
|
Inoperative Dashpot System 1963 Fairlane 6-Cylinder (220)
|
9502-8 |
4-22 |
|
Secondary Ignition Wiring All 1963 Vehicles (Except High Performance)
|
12001-16 |
4-22 |
|
Ignition Trouble Produced by Ignition Coil - All 1963 Vehicles
|
12001-17 |
4-22 |
| New
Camshaft Sprocket Washer 1962 to 1963 170 Cubic Inch Six Cylinder
Engines |
6001-32 |
5-6 |
| Cold
Engine Hard Starting Choke Cable Interference All 1963 Vehicles with
Six Cylinder Engines & Manual Choke |
6001-33 |
5-6 |
|
Hydraulic Tappet Noise Diagnosis and Testing, All Car Lines General
Information |
6001-40 |
5-20 |
|
Positive Crankcase Emission System 1961-64 |
6001-43 |
11-18 |
| Poor
Cold Engine Starting 1964 |
6001-44 |
12-23 |
|
Ford |
| New
Camshaft Thrust Button 1958-62 332, 352, 390 & 406 Cu. In.
8-Cylinder Engine |
6001-21 |
1-28 |
| Valve
Rocker Arm 1961-63 223 Cu. In. Passenger Car with Silent Valve Lash
|
6001-22 |
1-28 |
|
Ignition Secondary Wiring All 1963 |
12001-8 |
1-28 |
|
Crankcase Ventilation System 1963 with 223 Engine
|
6001-24 |
2-11 |
|
8-Cylinder (289-2V & 427-4V-8V) Engine |
6001-25 |
2-25 |
| Air
Cleaner Element Restriction or Plugging 1963 223 Ford 6-Cylinder
California Vehicles |
6001-28 |
4-8 |
|
Correction |
6001-30 |
5-6 |
|
Extremely Rough or No Idle All 1963 Passenger Cars
|
1810-4 |
4-22 |
| Engine
Idle RPM Specifications Revision All 1963 Car Lines
|
1810-5 |
4-22 |
|
Secondary Ignition Wiring All 1963 Vehicles (Except High Performance)
|
12001-16 |
4-22 |
|
Ignition Trouble Produced by Ignition Coil All 1963 Vehicles
|
12001-17 |
4-22 |
|
Distributor Testing of Transistor Ignition 427 High Performance 1963
|
12001-18 |
4-22 |
|
Cylinder Head Gasket Replacement All 1963 Ford Car Engines
|
6001-31 |
5-6 |
| New
Camshaft Sprocket Washer 1952 to 1963 215 & 223 Cubic Inch Six
Cylinder & 239, 256, 272, 292 and 312 Cubic Inch Eight Cylinder Engines
|
6001-32 |
5-6 |
| Cold
Engine Hard Starting Choke Cable Interference All 1963 Vehicles with
Six Cylinder Engines & Manual Choke |
6001-33 |
5-6 |
| New
Piston Pin and Retainer 1963 (223) 6-Cylinder and (292) 8-Cylinder
Engines |
6001-39 |
5-13 |
|
Hydraulic Tappet Noise Diagnosis and Testing, All Car Lines General
Information |
6001-40 |
5-20 |
|
Positive Crankcase Emission System 1961-64
|
6001-43 |
11-18 |
| Poor
Cold Engine Starting 1964 |
6001-44 |
12-23 |
|
Thunderbird |
| New
Camshaft Thrust Button 1958-62 352, 390 8-Cylinder
|
6001-21 |
1-28 |
|
Ignition Secondary Wiring All 1963 |
12001-8 |
1-28 |
|
Secondary Ignition Wiring All 1963 Vehicles (Except High Performance)
|
12001-16 |
4-22 |
|
Ignition Trouble Produced by Ignition Coil - All 1963 Vehicles
|
12001-17 |
4-22 |
|
Hydraulic Tappet Noise Diagnosis and Testing, All Car Lines General
Information |
6001-40 |
5-20 |
| Rough
Engine Idle 1963 |
6001-42 |
11-18 |
|
Positive Crankcase Emission System 1961-64
|
6001-43 |
11-18 |
|
Truck |
|
Excessive Smoking and Poor Idle 330 CID 6-Cylinder Dagenham Diesel
Engines with Pneumatic (Vacuum) Governor |
6001-18 |
1-14 |
| Revised
Engine Bolt Torque Specification 1962-63 292 Truck Engine
|
6001-19 |
1-28 |
|
Ignition Secondary Wiring All 1963 |
12001-8 |
1-28 |
| New Oil
Bath Air Cleaner Support and Bracket Kit - 1961-62 262 Cubic Inch
|
6001-23 |
2-11 |
|
Secondary Ignition Wiring All 1963 Vehicles (Except High Performance)
|
12001-16 |
4-22 |
|
Ignition Trouble Produced by Ignition Coil All 1963 Vehicles
|
12001-17 |
4-22 |
|
Distributor Testing of Transistor Ignition Super Duty Truck Engines
1963 |
12001-18 |
4-22 |
|
Cylinder Head Gasket Replacement All 1963 Ford Truck Engines
|
6001-31 |
5-6 |
| New
Camshaft Sprocket Washer 1952 to 1963 144, 170, 215, 233, 262 Cubic
Inch Six Cylinder & 239, 256, 272, 292 and 312 Cubic Inch Eight Cylinder
Engines .. |
6001-32 |
5-6 |
| Cold
Engine Hard Starting Choke Cable Interference All 1963 Vehicles with
Six Cylinder Engines & Manual Choke |
6001-33 |
5-6 |
|
Accelerator Rod to Air Cleaner
Interference 1963 F-T-700-800 Trucks with 302-332 4V
Engines |
6001-41 |
5-20 |
|
Accelerator Linkage Damage
When Raising or Jacking Up Engine 1963 Falcon with Eight
Cylinder Engine |
6001-34 |
5-13 |
|
New Air Cleaner Retaining Stud
1963 144, 170, 223 and 262 Cubic Inch Six Cylinder Truck
Engines |
6001-36 |
5-13 |
|
Revised Initial Timing
1962-63 302 and 332 Truck Engines 2-V |
6001-37 |
5-13 |
| Accelerator Rod to
Air Cleaner Interference 1963 F-T-700-800 Trucks with 302-332 4V
Engines |
6001-41 |
5-20 |
| Accelerator Linkage
Damage When Raising or Jacking Up Engine 1963 Falcon with Eight
Cylinder Engine |
6001-34 |
5-13 |
| New Air Cleaner
Retaining Stud 1963 144, 170, 223 and 262 Cubic Inch Six Cylinder
Truck Engines |
6001-36 |
5-13 |
| Revised Initial
Timing 1962-63 302 and 332 Truck Engines 2-V |
6001-37 |
5-13 |
|
6002
ENGINE REPAIR
-
144-170-200 |
|
DESCRIPTION |
ARTICLE NUMBER |
DATE |
| |
|
Falcon |
| Piston
Specifications 1963 and Previous Model |
1910-14 |
1-14 |
| New
Valve Stem Seals 1960-63 144 and 170 Engines |
6002-7 |
3-11 |
|
Accelerator Linkage Damage When Raising or Jacking Up Engine 1963
with Eight Cylinder Engine |
6001-34 |
5-13 |
| New
Connecting Rod 1963 170 Cubic Inch Falcon Engines |
6002-8 |
5-13 |
| Noisy
Tappets Due to Inadequate Engine Ventilation 1963 |
6002-9 |
11-4 |
|
Fairlane |
| Piston
Specifications 1963 and Previous Models |
1910-14 |
1-14 |
| Rear
Engine Support Bracket 1962-63 |
6001-20 |
1-28 |
|
6-Cylinder (200) Service Information |
6001-25 |
2-25 |
| New
Valve Stem Seals 1962-63 170 Engines |
6002-7 |
3-11 |
| New
Connecting Rod 1963 170 Cubic Inch Fairlane Engines
|
6002-8 |
5-13 |
| Noisy
Tappets Due to Inadequate Engine Ventilation 1963 |
6002-9 |
11-4 |
|
Truck |
| Piston
Specifications 1963 and Previous Model |
1910-14 |
1-14 |
| New
Valve Stem Seals 1960-63 144 and 170 Engines |
6002-7 |
3-11 |
| New Air
Cleaner Retaining Stud 1963 144 &
170 Cubic Inch Six Cylinder Engines
|
6001-36 |
5-13 |
| Noisy
Tappets Due to Inadequate Engine Ventilation 1963 |
6002-9 |
11-4 |
|
6003
ENGINE REPAIR 223-262 |
|
DESCRIPTION |
ARTICLE NUMBER |
DATE |
| |
|
Ford |
| Piston
Specifications 1963 and Previous Model |
1910-14 |
1-14 |
| Valve Rocker Arm
1961-63 223 Cu. In. With Silent Valve Lash |
6001-22 |
1-28 |
| New Timing Chain
Vibration Damper 1961-63 223 6-Cyl. With Silent Valve Lash
|
6003-10 |
3-11 |
| Rocker Arm and
Rocker Arm Shaft Improved Lubrication New Camshaft and Camshaft
Bearings 1963 223 Six Cylinder Engines |
6003-11 |
4-8 |
| New Piston Pin and
Retainer 1963 (223) 6-Cylinder Engines |
6001-39 |
5-13 |
| Engine Timing Gear
Noise 1961-63 |
6003-12 |
8-5 |
|
Truck |
| Piston
Specifications 1963 and Previous Model |
1910-14 |
1-14 |
| New Oil Bath Air
Cleaner Support and Bracket Kit - 1961-62 262 Cubic Inch
|
6001-23 |
2-11 |
| Rocker Arm and
Rocker Arm Shaft Improved Lubrication New Camshaft and Camshaft
Bearings 1963 223 and 262 Six Cylinder Engines |
6003-11 |
4-8 |
| New Piston Pin and
Retainer 1963 (223-262) 6-Cylinder and (292) 8-Cylinder
|
6001-39 |
5-13 |
| Engine Timing Gear
Noise 1961-63 |
6003-12 |
8-5 |
|
6004
ENGINE REPAIR 221-260-289 |
|
DESCRIPTION |
ARTICLE NUMBER |
DATE |
| |
|
Falcon |
| Piston
Specifications 1963 and Previous Model |
1910-14 |
1-14 |
|
8-Cylinder (260) Service Information |
6001-25 |
2-25 |
| Air Cleaner to
Carburetor Gasket 1963 Falcon Sprint with 260 Cubic Inch Engine
|
6001-38 |
5-13 |
| Connecting Rod Nut
Torque Specification 1964 |
6004-11 |
10-21 |
|
Fairlane |
| Piston
Specifications 1963 and Previous |
1910-14 |
1-14 |
| Rear Engine Support
Bracket 1962-63 |
6001-20 |
1-28 |
| 8-Cylinder (289-4V)
Service Information |
6001-25 |
2-25 |
| Rear Engine Support
Ground Against #3 Crossmember 1963 Fairlane 8-Cyl. with Four Speed
Transmission |
6004-9 |
6-17 |
| New Location of
Cylinder Block Mounting Holes 1962-63 |
6004-10 |
7-15 |
| Connecting Rod Nut
Torque Specification 1964 |
6004-11 |
10-21 |
| Connecting Rod Bolt
Installation 1963-64 |
6004-12 |
10-21 |
|
Ford |
| Piston
Specifications 1963 and Previous |
1910-14 |
1-14 |
| 8-Cylinder (289-2V)
Service Information |
6001-25 |
2-25 |
| New Location of
Cylinder Block Mounting Holes 1963 |
6004-10 |
7-15 |
| Connecting Rod Nut
Torque Specification 1964 |
6004-11 |
10-21 |
|
Cobra |
| Connecting Rod Bolt
Installation - 1962-63 |
6004-12 |
10-21 |
|
6005
ENGINE REPAIR 292-302-332 |
|
DESCRIPTION |
ARTICLE NUMBER |
DATE |
| |
|
Ford |
| Piston
Specifications 1963 and Previous |
1910-14 |
1-14 |
| New Vibration
Damper Key 1956-63 302 & 332 Engines |
6005-5 |
3-11 |
| New Cylinder Head
Gaskets 1954-63 |
6005-7 |
9-3 |
|
Truck |
| Piston
Specifications 1963 and Previous Model |
1910-14 |
1-14 |
| Revised Engine Bolt
Torque Specification |
6001-19 |
1-28 |
| New Piston Pin and
Retainer 1963 (223-262) 6-Cylinder and (292) Cylinder |
6001-39 |
5-13 |
| New Cylinder Head
Gaskets 1954-63 |
6005-7 |
9-3 |
| Inadequate Oil
Delivery to Rocker Arms 1963-64 |
6005-8 |
12-23 |
|
6006
ENGINE REPAIR
-
352-390-406 & 427 |
|
DESCRIPTION |
ARTICLE NUMBER |
DATE |
| |
|
Ford |
| 427 Engine Main
Bearing Cap Illustration |
1910-11 |
1-14 |
| New Connecting Rod
Assembly and Crankshaft 1961-63 390 Cu. In. Engines
|
(Revised)
6006-12 |
1-14 |
| New Connecting Rod
Assembly 1962-63 390 Cu. In. Police Interceptor and 406 Cu. In. High
Performance Engines |
6006-13 |
1-14 |
| New Camshaft Thrust
Button 1958-62 332, 352, 390 and 406 Cu. In. 8-Cylinder Engines
|
6001-21 |
1-28 |
| New Valve Spring
Assembly 1960-63 390 & 406 Cu. In. High Performance and 390 Cu. In.
Police Interceptor 8-Cylinder Engines |
6006-14 |
1-28 |
| New Exhaust Valve
1962-63 406 Cu. In. High Performance Engine |
6006-15 |
1-28 |
| New Cylinder Head
1962-63 406 Cu. In. High Performance Engines |
6006-16 |
1-28 |
| Revised Cylinder
Blocks 1963 352-390 and 406 Cu. In. Car Engines |
6006-17 |
1-28 |
| 8-Cylinder
(427-4V-8V) Service Information |
6001-25 |
2-25 |
| Intake Manifold to
Cylinder Block Seal 332, 352-390 & 406 Engines |
6006-18 |
3-11 |
| Cylinder Block
Replacement 1958-62 352-390 & 406 Cu. In. 8-Cylinder Engines
|
6006-19 |
3-11 |
| Increased
Compression Ratio All 1963 1/2 Four Venturi 390 Engines
|
6006-20 |
3-18 |
| 1963 8-Cylinder
(390) Police Interceptor Ignition and Spark Plug Specifications
|
6006-21 |
4-8 |
| Increased
Compression Ratio 1963 1/2 |
6006-22 |
9-30 |
| Optional Oil Pan
Assemblies 1963-64 |
6006-23 |
12-9 |
|
Thunderbird |
|
|
| Piston
Specifications 1963 and Previous Model |
1910-14 |
1-14 |
| New Connecting Rod
Assembly and Crankshaft 1961-63 390 Cu. In. Thunderbird Engines
|
6006-12 |
1-14 |
| New Camshaft Thrust
Button 1958-62 352 & 390 Cu. In. 8-Cylinder Engines
|
6001-21 |
1-28 |
| New Valve Spring
Assembly 1960-63 390 8-Cylinder Engines |
6006-14 |
1-28 |
| Revised Cylinder
Blocks 1963 352-390 Cubic Inch Engines |
6006-17 |
1-28 |
| Intake Manifold to
Cylinder Block Seal 352, 390 Engines |
6006-18 |
3-11 |
| Cylinder Block
Replacement 1958-62 352-390 Cubic Inch 8-Cylinder Engines
|
6006-19 |
3-11 |
| Increased
Compression Ratio All 1963 1/2 Four Venturi 390 Engines
|
6006-20 |
3-18 |
| Increased
Compression Ratio 1963 1/2 |
6006-22 |
9-30 |
|
6007
ENGINE REPAIR 401-471-534 |
|
DESCRIPTION |
ARTICLE NUMBER |
DATE |
| Piston
Specifications 1963 and Previous Model Engine |
1910-14 |
1-14 |
| New Piston Pin
Retainer 1958 to 1963 401, 477 and 534 C.I.D. Engines
|
6007-1 |
5-13 |
| New Cylinder Head
Gasket, Head Bolt Washers and Head Bolt Torque Specifications 1958-63 |
6007-2 |
7-15 |
|
6008
ENGINE REPAIR - DIESEL |
|
DESCRIPTION |
ARTICLE NUMBER |
DATE |
| New Oil Pan NH
Series Cummins Diesel Engines |
6008-2 |
3-11 |
| Tool Memo Barring
Tool for Cummins Diesel Engines |
240-24 |
3-25 |
| Recommended
Injector and Cylinder Head Service Tools 1963 "N" Series Trucks with
Cummins Diesel V6 Engines |
240-27 |
4-8 |
| Ring Gear
Attachment Screw Failures Dagenham 330 C.I.D. Engines
|
6008-3 |
4-8 |
|
7001
TRANSMISSION AND CLUTCH -
MAINTENANCE AND DIAGNOSIS |
|
DESCRIPTION |
ARTICLE NUMBER |
DATE |
| |
|
Falcon |
|
|
| Insufficient Hand
Clearance During Reverse Shift - 1963 1/2 |
7001-26 |
7-15 |
|
Ford |
| Driveline Noise and
Vibration 1961-63 Ford with Overdrive Transmission |
7001-17 |
2-11 |
| Transmission Shift
Lever Interference With Bench Type Seats 1963 Ford with 4-Speed
Transmission |
7001-24 |
5-20 |
| Clutch Linkage
Interference 1963 1/2 Ford with 427 CID Engine |
7002-3 |
6-3 |
| Improper Clutch
Pedal Feel and/or Function 1962-63 |
7001-25 |
7-1 |
|
Truck |
| Transmission
Shifting Problem 1963 F-100- 250 Trucks with 3-Speed Light Duty Trans
|
7001-16 |
2-11 |
| Clutch Slave
Cylinder - HD-950-1000, HDT- 850-960 Trucks (Revision to 12-31, Article
No. 7001-14-15) |
7001-18 |
2-11 |
| New Clutch Disc
Assembly All Trucks with 262, 292, 302, 332 and Dagenham 330 Engines
and 12 Inch Clutch |
(Revised)
7001-19 |
5-13 |
| Coupling Shaft
Grease Retainer Leakage F & N-950-1100, C-1000-1100, NT-750-950 H & HT
Trucks |
7001-20 |
5-20 |
| Clutch Pilot
Bearing 1963 F, T, N, NT, H & HT Series Trucks Equipped with Cummins
Diesel Engines |
7001-21 |
5-20 |
| Improved Clutch
Housing 1962-1963 F-C-T700- 800, B & N700-750 and CT750-800 Trucks
|
7001-22 |
5-20 |
| New Slave Cylinder
and Kits All Trucks With Hydraulic Clutch Slave Cylinder
|
7001-23 |
5-20 |
| Clutch Pressure
Plate Assembly 1963 F, B, N, C-550-700 with 262 and 292 CID Engines; N
and C-6000-7000 with Dagenham Diesel Engines |
7002-2 |
6-3 |
|
7002
CLUTCHES |
|
DESCRIPTION |
ARTICLE NUMBER |
DATE |
| |
|
Ford |
| Clutch Linkage
Interference 1963 1/2 Ford with 427 CID Engine |
7002-3 |
6-3 |
|
Truck |
| Clutch Pressure
Plate Assembly 1963 F, B, N, C-550-700 with 262 and 292 CID Engines; N
and C-6000-7000 with Dagenham Diesel |
7002-2 |
6-3 |
| Clutch Slave
Cylinder Failure |
7002-4 |
8-19 |
|
7003
TRANSMISSION AND CLUTCH
REPAIR-3-SPEED AND OVERDRIVE-
CAR 4-SPEED |
|
DESCRIPTION |
ARTICLE NUMBER |
DATE |
| |
|
Falcon |
| 4-Speed Falcon
Transmission 8-Cylinder |
Index Page |
3-11 |
| Special Service
Tool Hint 2nd and 3rd Shift Rail Removal 3.03 Standard Transmission
|
240-25 |
3-25 |
| High Gear Jump-Out
1963 Vehicles With 3.03 C.D. Standard Transmission (Model HEE) |
7003-11 |
4-22 |
| Special Service
Tool Revision |
240-28 |
5-13 |
| Low and Reverse
Synchronizer Rear Spring 3.03 Standard Transmission |
7003-12 |
6-3 |
| High Shift Efforts
or Inoperative Gear Shift Assembly 4-Speed 1962-63
|
7003-14 |
7-15 |
|
Fairlane |
| 4-Speed
Transmission Information |
Index Page |
3-11 |
| Special Service
Tool Hint 2nd and 3rd Shift Rail Removal 3.03 Standard Transmission |
240-25 |
3-25 |
| High Gear Jump-Out
1963 Vehicles With 3.03 C.D. Standard Transmission (Model HEE) |
7003-11 |
4-22 |
| Special Service
Tool Revision |
240-28 |
5-13 |
| Low and Reverse
Sychronizer Rear Spring 3.03 Standard Transmission |
7003-12 |
5-13 |
| Rear Engine Support
Ground Against #3 Crossmember 1963 Fairlane 8-Cyl. with Four Speed
Transmission |
6004-9 |
6-17 |
| High Shift Efforts
or Inoperative Gear Shift Assembly 4 Speed 1962-63
|
7003-14 |
7-15 |
|
Ford |
| Special Service
Tool Hint 2nd and 3rd Shift Rail Removal 3.03 Standard Transmission
|
240-25 |
3-25 |
| High Gear Jump-Out
1963 Vehicles With 3.03 C.D. Standard Transmission (Model HEE)
|
7003-11 |
4-22 |
| Special Service
Tool Revision |
240-28 |
5-13 |
| Low and Reverse
Synchronizer Rear Spring 3.03 Standard Transmission |
7003-12 |
5-13 |
| High Shift Efforts
or Inoperative Gear Shift Assembly 4 Speed 1962-63
|
7003-14 |
7-15 |
|
Truck |
| Transmission
Shifting Problem 1963 F-100-250 Trucks with 3-Speed Light Duty
Transmission |
7006-16 |
2-11 |
| Low Gear Seizure on
Output Shaft 1963 Econoline, F-100-250 Trucks with 3-Speed Standard
Transmission |
7003-8 |
4-22 |
| New High and
Intermediate Gearshift Connecting Rod 1963 Econoline, Falcon Station
Bus and Club Wagon |
7003-9 |
4-22 |
| New Clutch Disc
Assembly 1963 F-100-250 Trucks with 292 C.I.D. Engine, 3-Speed
Standard Transmission and 10 1/2" |
7003-10 |
4-22 |
| Special Service
Tool Revision |
240-28 |
5-13 |
|
7005
TRANSMISSION & CLUTCH REPAIR
- TRUCK 4 AND 5-SPEED |
|
DESCRIPTION |
ARTICLE NUMBER |
DATE |
| |
|
Truck |
| Difficult First and
Second Gear Selection Econoline and Falcon Bus |
7005-2 |
9-30 |
|
7006
TRANSMISSION & CLUTCH REPAIR
- TRUCK 8, 10 AND 12-SPEED |
|
DESCRIPTION |
ARTICLE NUMBER |
DATE |
| |
|
Truck |
|
Shifting Complaints 12-Speed
|
7006-2 |
10-14 |
|
7051
AUTOMATIC TRANSMISSION -
MAINTENANCE AND DIAGNOSIS |
|
DESCRIPTION |
ARTICLE NUMBER |
DATE |
| |
|
Falcon |
|
Engine Over-Speed During 1-2 and
2-1 Shifts 1963 Falcon with Two-Speed Automatic Transmissions and 260
Engines |
7052-6 |
3-18 |
|
Accelerator Linkage Travel
1963 Falcons 8-Cylinder (260) With Automatic Transmission
|
9501-25 |
4-22 |
|
Automatic Transmission Fluid
Usage |
7051-17 |
10-21 |
|
Incorrect Automatic Transmission
Oil Level Indicator |
7051-18 |
12-23 |
|
Fairlane |
|
Engine Over-Speed During 1-2 and
2-1 Shifts 1962-63 Fairlane with Two-Speed Automatic Transmissions and
221-260 Engines |
7052-6 |
3-18 |
|
Oil Leakage Transmission Oil
Cooler Lines to Radiator 1963 Fairlane With Automatic Transmission
|
7051-16 |
6-3 |
|
Automatic Transmission Fluid
Usage |
7051-17 |
10-21 |
|
Incorrect Automatic Transmission
Oil Level Indicator |
7051-18 |
12-23 |
|
Ford |
|
Ford Over- Speed 1-2 and 2-1
Shifts 1963 Ford with Two Speed Automatic Transmission and 260 Engines
|
7052-6 |
3-18 |
|
Engine Starting With
Transmission in Reverse Cruise-O-Matic Transmission 1962 Ford With
Console Shift |
7053-9 |
5-20 |
|
Harsh Reverse Engagement
1961-63 Ford With Three Speed Automatic Transmission |
7053-12 |
4-22 |
|
Harsh Reverse Engagement Part
Application Correction 1961-63 Ford with Three Speed Automatic
Transmission |
7053-12 |
4-22 |
|
Correction |
7053-15 |
6-3 |
|
Automatic Transmission Fluid
Usage |
7051-17 |
10-21 |
|
Incorrect Automatic Transmission
Oil Level Indicator |
7051-18 |
12-23 |
|
Thunderbird |
|
Harsh Reverse Engagement
1961-63 Thunderbird With Three Speed Automatic Transmission
|
7053-12 |
4-22 |
|
Harsh Reverse Engagement Part
Application Correction 1961-63 Ford and Thunderbird with Three Speed
Automatic Transmission |
7053-12 |
4-22 |
|
Correction |
7053-15 |
6-3 |
|
Automatic Transmission Fluid
Usage |
7051-17 |
10-21 |
|
Incorrect Automatic Transmission
Oil Level Indicator |
7051-18 |
12-23 |
|
7052
FORDOMATIC 2 SPEED REPAIR |
|
DESCRIPTION |
ARTICLE NUMBER |
DATE |
| |
|
Falcon |
|
Main Control Assembly 1963 Two
Speed Fordomatic |
7052-5 |
1-14 |
|
Engine Over-Speed During 1-2 and
2-1 Shifts 1963 Falcon with Two Speed Automatic Transmission and 260
Engines |
7052-6 |
3-18 |
|
New Special Service Tools
|
240-26 |
3-25 |
|
Main Control Assembly
|
7052-7 |
7-1 |
|
Clutch Snap Ring Failure
|
7052-8 |
8-19 |
|
Fairlane |
|
Main Control Assembly 1963 Two
Speed Fordomatic |
7052-5 |
1-14 |
|
Engine Over Speed During 1-2 and
2-1 Shifts 1962-63 Fairlane with Two Speed Automatic Transmission and
221 260 Engines |
7052-6 |
3-18 |
|
New Special Service Tools
|
240-26 |
3-25 |
|
Main Control Assembly
|
7052-7 |
7-1 |
|
Clutch Snap Ring Failure
|
7052-8 |
8-19 |
|
Ford |
|
Main Control Assembly 1963 Two
Speed |
7052-5 |
1-14 |
|
Engine Over Speed During 1-2 and
2-1 Shifts 1963 Ford with Two Speed Automatic Transmission and 260
Engines |
7052-6 |
3-18 |
|
New Special Service Tools |
240-26 |
3-25 |
|
Main Control Assembly
|
7052-7 |
7-1 |
|
Clutch Snap Ring Failure
|
7052-8 |
8-19 |
|
7053
CRUISE-O-MATIC REPAIR |
|
DESCRIPTION |
ARTICLE NUMBER |
DATE |
| |
|
Fairlane |
|
3-2 Downshift Characteristics
C-4 3-Speed |
7053-21 |
12-23 |
|
Ford |
|
New Front Servo And Band
1961-62 Police Units 292 Cruise-O-Matic Second Revision
|
7053-3 |
2-11 |
|
Clutch Assembly Planetary
All Models |
(Revision)
7053-8 |
2-11 |
|
Engine Starting With
Transmission in Reverse 1962 |
(Revision)
7053-9 |
2-11 |
|
New Cruise-O-Matic Transmission
1963 Ford |
7053-10 |
2-11 |
|
Harsh 1-2 Upshifts - 1962-63
Ford With 352- 390 Engines (Except 390-6V and Police Interceptor) |
7053-11 |
3-11 |
|
New Special Service Tools
|
240-26 |
3-25 |
|
Harsh Reverse Engagement
1961-63 Ford With Three Speed Automatic Transmission |
7053-12 |
4-22 |
|
Correction |
7053-15 |
6-3 |
|
Ratcheting in Park 1963 Fords
Equipped With Cruise-O-Matic Transmission |
7053-13 |
5-6 |
|
Engine Starting with
Transmission in Reverse Cruise-O-Matic Transmission 1962 Ford With
Console Shift |
7053-9 |
5-20 |
|
Main Control Assembly 1963
Cruise-O-Matic Transmission |
7053-14 |
5-20 |
|
Main Control Assembly
Replacement Cruise-O-Matic Transmission 1961-1963 Passenger Cars
|
7053-16 |
6-17 |
|
New Front Oil Pump Assembly
1955-63 |
7053-17 |
7-1 |
|
Harsh 1-2 Upshift 1963
|
7053-18 |
8-19 |
|
Clutch Snap Ring Failure
1961-63 |
7053-20 |
9-16 |
|
3-2 Downshift Characteristics
C-4 3-Speed |
7053-21 |
12-23 |
|
Thunderbird |
|
Harsh 1-2 Upshifts - 1962-63
with 352-390 Engines (Expect 390-6V) |
7053-11 |
3-11 |
|
New Special Service Tools
|
240-26 |
3-25 |
|
Harsh Reverse Engagement
1961-63 Thunderbird with Three Speed Automatic Transmission
|
7053-12 |
4-22 |
|
Correction |
7053-15 |
6-3 |
|
Main Control Assembly
Replacement Cruise-O-Matic Transmission 1961-1963
|
7053-16 |
6-17 |
|
New Front Oil Pump Assembly
1955-63 |
7053-17 |
7-1 |
|
Harsh 1-2 Upshift 1963
|
7053-18 |
8-19 |
|
Harsh Upshifts 1962
|
7053-19 |
8-5 |
|
Truck |
|
New Special Service Tools
|
240-26 |
3-25 |
|
New Front Oil Pump Assembly
1955-63 |
7053-17 |
7-1 |
|
Clutch Snap Ring Failure
1961-63 |
7053-20 |
9-16 |
|
3-2 Downshift Characteristics
C-4 3-Speed |
7053-21 |
12-23 |
|
7054
TRANSMATIC DRIVE REPAIR |
|
DESCRIPTION |
ARTICLE NUMBER |
DATE |
|
New Releases Special Service
Tools |
240-25 |
6-3 |
|
8001
COOLING SYSTEM MAINTENANCE
AND DIAGNOSIS |
|
DESCRIPTION |
ARTICLE NUMBER |
DATE |
| |
|
Falcon |
|
Correct application of engine
temperature indicator bulb and coolant thermostat 1960-62
|
8001-9 |
1-14 |
|
Fairlane |
|
Correct application of engine
temperature indicator bulb and coolant thermostat 1962
|
8001-9 |
1-14 |
|
Engine Cooling 1963 Fairlane
with 170 Cubic Inch Engines and Select Aire Conditioner
|
19001-14 |
3-18 |
|
Engine Overheating 1963
|
8001-12 |
11-4 |
|
Ford |
|
|
|
Correct application of engine
temperature indicator bulb and coolant thermostat 1960-62
|
8001-9 |
1-14 |
|
Improved Engine Idle Cooling
1963 Ford with 260 or 289 Cubic Inch 8 Cylinder Engines and Air
Conditioning |
19001-16 |
5-13 |
|
Improved Engine Idle Cooling
1963 |
8001-11 |
8-5 |
|
Water Pump Failures 1963
|
8001-13 |
11-21 |
|
Thunderbird |
|
Correct Application of engine
temperature indicator bulb and coolant thermostat 1960-62
|
8001-9 |
1-14 |
|
Water Pump Failures 1963
|
8001-13 |
11-21 |
|
Truck |
|
Radiator Drain Plug - 1963
F100-700, B&N 500-700 |
8001-10 |
8-19 |
|
Revised Cooling System Venting to
Eliminate Possibility of Air Lock "H" Series |
8001-14 |
12-9 |
|
Engine Coolant Operating
Temperature Shutter Models |
8001-15 |
12-23 |
|
New Shut-Off Valve for Water
Filter System and Heater NH and NHE V-6 and V-8 Diesels
|
8001-16 |
12-23 |
|
9303
FUEL PUMPS, TANKS AND
LINES |
|
DESCRIPTION |
ARTICLE NUMBER |
DATE |
| |
|
Falcon |
|
Carburetor Percolation or
Excessive Pressure Build-Up in Fuel Line - All 1960-62 6 Cylinders
without Pressure Bleed Pumps |
9303-10 |
3-11 |
|
Flexible Fuel Hose Premature Wear
and Fuel Starvation 1963 Falcon |
9303-13 |
6-17 |
|
AC Fuel Pump Repair 1955-63
|
9303-14 |
8-5 |
|
Fuel Line Vibration (Fuel Pump to
Carburetor) 1963 |
9303-15 |
9-30 |
|
Fairlane |
|
New Fuel Pump Assemblies
1963-221-260 Cubic Inch Engines |
9303-7 |
1-14 |
|
Flexible Fuel Hose Premature Wear
and Fuel Starvation 1963 |
9303-9 |
2-11 |
|
Carburetor Percolation or
Excessive Pressure Build-Up in Fuel Line - All 1962 6 & 8- Cylinders
without Pressure Bleed Pumps |
9303-10 |
3-11 |
|
Gasoline Leakage Into Vehicle
From Fuel Filler Pipe Attachment 1963 Fairlane Wagon
|
9303-11 |
4-22 |
|
AC Fuel Pump Repair 1955-63
|
9303-14 |
8-5 |
|
Fuel Line Vibration (Fuel Pump to
Carburetor) 1963 |
9303-15 |
9-30 |
|
Ford |
|
New Fuel Pump Assemblies 1963
260, 352 & 390 Cu. In. Engines |
9303-7 |
1-14 |
|
Carburetor Percolation or
Excessive Pressure Build-Up in Fuel Line All 1954-62 6 &
8-Cylinders without Pressure Bleed Pumps |
9303-10 |
3-11 |
|
AC Fuel Pump Repair 1955-63
|
9303-14 |
8-5 |
|
Fuel Line Vibration (Fuel Pump to
Carburetor) 1963 |
9303-15 |
9-30 |
|
Off Idle Engine Knock 1963-64
|
9303-17 |
12-9 |
|
Thunderbird |
|
New Fuel Pump Assemblies 1963 390 Cu. In. Engines
|
9303-7 |
1-14 |
|
Carburetor Percolation or
Excessive Pressure Build-Up in Fuel Line All 1955-62 8-Cylinders
without Pressure Bleed Pumps |
9303-10 |
3-11 |
|
Fuel Tank Vent Hose Pinched
1963 Thunderbirds |
9303-12 |
5-13 |
|
AC Fuel Pump Repair 1955-63
|
9303-14 |
8-5 |
|
Reduced Accelerator Pedal Effort
|
9303-16 |
10-14 |
|
Off Idle Engine Knock 1963-64
|
9303-17 |
12-9 |
|
Loose Gas Tank Caps - Fuel
Spillage 1964 |
9303-18 |
12-23 |
|
Fuel Tank Leaking 1964
|
9303-19 |
12-23 |
|
Truck |
|
Fuel Pump Assembly 1963 with
262 Engine |
9303-8 |
2-11 |
|
9501
FUEL SYSTEM MAINTENANCE
AND DIAGNOSIS |
|
DESCRIPTION |
ARTICLE NUMBER |
DATE |
| |
|
Falcon |
|
Main Metering Jets 1963
6-Cylinder Engines |
9501-20 |
2-11 |
|
Dashpot Adjustment 1963 Single
Barrel 144-170 Cubic Inch 6-Cylinder |
9501-21 |
2-11 |
|
New Accelerator Pump Cavity
Filler 1963 8-Cylinder Carb |
9501-22 |
2-11 |
|
Special Service Tool Hint Fuel
Filter |
240-21 |
3-11 |
|
Increased Engine Idle Speed
1963 144-170 Engines with Automatic Transmission |
6001-26 |
3-11 |
|
Accelerator Linkage Travel 1963
Falcon 8-Cylinder (260) With Automatic Transmission
|
9501-25 |
4-22 |
|
Engine Stumble or Stall at
Acceleration from Light Throttle 1964 |
9501-32 |
11-4 |
|
Fairlane |
|
Wet Fuel Level Setting 1963 221
and 260 Cu. In. Engines |
1910-15 |
1-14 |
|
Main Metering Jets 1963 Six
Cylinder Engines |
9501-20 |
2-11 |
|
Dashpot Adjustment 1963 Ford
Single Barrel 170 Cubic Inch Six Cylinder Engines
|
9501-21 |
2-11 |
|
New Accelerator Pump Cavity
Filler 1962-63 Eight Cylinder Carburetors |
9501-22 |
2-11 |
|
Special Service Tool Hint Fuel
Filter |
240-21 |
3-11 |
|
Increased Engine Idle Speed
1963 170 Engines with Automatic Transmission |
6001-26 |
3-11 |
|
Engine Stumble or Stall at
Acceleration from Light Throttle 1964 |
9501-32 |
11-4 |
|
Ford |
|
Revised Main Metering Jet
Specifications 1960 to 1963 352 Cu. In. Engine Two-Barrel |
1910-16 |
1-14 |
|
New Carburetor Fuel Inlet Needle
Valve and New Seat Assembly 1963 352 Engine |
9501-19 |
2-11 |
|
Main Metering Jets 1963 Six
Cylinder Engines |
9501-20 |
2-11 |
|
Dashpot Adjustment 1963 Ford
Single Barrel 144, 170 and 223 Six Cylinder Engines
|
9501-21 |
2-11 |
|
New Accelerator Pump Cavity
Filler 1958 1963 Eight Cylinder Ford Carburetors
|
9501-22 |
2-11 |
|
Special Service Tool Hint Fuel
Filter |
240-21 |
3-11 |
|
Plastic Accelerator Pedal
Stickage, Breakage and/or Standing Up Off Accelerator Shaft Spoon
1963 |
9501-26 |
5-6 |
|
Accelerator Pedal Buzz 1963
|
9501-28 |
8-5 |
|
Automatic Choke Connector Hose
Installation 1963 |
9501-30 |
9-3 |
|
Accelerator Pedal Buzz 1964
|
9501-31 |
10-14 |
|
Engine Stumble or Stall at
Acceleration from Light Throttle 1964 |
9501-32 |
11-4 |
|
New Carburetor Spacer and Gasket
Assembly 1964 |
9501-33 |
12-9 |
|
Engine Noise in Passenger
Compartment 1960-63 |
9501-34 |
12-9 |
|
Thunderbird |
|
New Accelerator Pump Cavity
Filler 1958-1963 8-Cylinder Ford Carburetors |
9501-22 |
2-11 |
|
Special Service Tool Hint Fuel
Filter Removal |
240-21 |
3-11 |
|
Automatic Choke Connector Hose
Installation 1963 |
9501-30 |
9-3 |
|
New Carburetor Spacer and Gasket
Assembly 1964 |
9501-33 |
12-9 |
|
Truck |
|
Dashpot Adjustment 1963 Ford
Single Barrel 144-170-223 Cubic Inch Six Cylinder Engines .... |
9501-21 |
2-11 |
|
New Accelerator Pump Cavity
Filler 1958 1963 Eight Cylinder Truck Carburetor
|
9501-22 |
2-11 |
|
Special Service Tool Hint Fuel
Filter |
240-21 |
3-11 |
|
Recommended Injector and Cylinder
Head Service Tools 1963 "N" Series Trucks with Cummins Diesel V6
Engines |
240-27 |
4-8 |
|
New Accelerator and Pedal
Assemblies 1963 F-100-250 |
9501-26 |
7-15 |
|
Surging or Hesitation 1963
Econoline |
9501-29 |
8-5 |
|
9502
1 AND 2 BARREL
CARBURETOR |
|
DESCRIPTION |
ARTICLE NUMBER |
DATE |
| |
|
Falcon |
|
Carburetor Tools 1962
|
240-20 |
1-14
|
|
8-Cylinder (260) Carburetor Information
|
9502-7 |
2-25 |
|
Fairlane |
|
|
|
Carburetor Tools 1962 6-Cylinder
|
240-20 |
1-14 |
|
6-Cylinder (200) Carburetor Information
|
9502-7 |
2-25 |
|
Revision |
6001-29 |
4-8 |
|
Inoperative Dashpot System
1963 Fairlane 6-Cylinder (200) |
9502-8 |
4-22 |
|
Ford |
|
8-Cylinder (289-2V) Carburetor
Information |
9502-7 |
2-25 |
|
Revision |
6001-29 |
4-8 |
|
Loose Fuel Vent Rod Retainers
1963 Six-Cylinder Ford Carburetors |
9502-9 |
4-22 |
|
Truck |
|
Carburetor Tools 1962
Econoline |
240-20 |
1-14 |
|
9503
4 BARREL CARBURETORS |
|
DESCRIPTION |
ARTICLE NUMBER |
DATE |
| |
|
Ford |
|
427 (4V & 8V) Carburetor
Information |
9503-1 |
2-25 |
|
10001
ELECTRICAL SUPPLY SYSTEM |
|
DESCRIPTION |
ARTICLE NUMBER |
DATE |
| |
|
Falcon |
|
Dry-Charge Battery Color Coding
|
10001-12 |
1-28 |
|
Battery Ground Strap 1962
Falcons with Air Conditioners |
19001-11 |
1-28 |
|
Battery Tray Correction 1963
|
1710-26 |
3-11 |
|
Electrical Conductive Sealer
|
10001-14 |
7-15 |
|
Fairlane |
|
Dry-Charge Battery Color Coding
|
10001-12 |
1-28 |
|
Electrical Conductive Sealer
|
10001-14 |
7-15 |
|
Ford |
|
Dry-Charge Battery Color Coding
|
10001-12 |
1-28 |
|
Electrical Conductive Sealer
|
10001-14 |
7-15 |
|
Thunderbird |
|
Dry-Charge Battery Color Coding
|
10001-12 |
1-28 |
|
Erratic or Inoperative Power
Window Switches 1963 Thunderbird |
10001-12 |
6-17 |
|
Electrical Conductive Sealer
|
10001-14 |
7-15 |
|
Truck |
|
Dry-Charge Battery Color Coding
|
10001-12 |
1-28 |
|
Tractor Trailer Circuit Breaker
All Trucks Equipped with Regular Production Option Tractor Package
|
13001-25 |
1-28 |
|
Electrical Conductive Sealer
|
10001-14 |
7-15 |
|
10002
AC - DC CHARGING SYSTEM AND
STARTERS |
|
DESCRIPTION |
ARTICLE NUMBER |
DATE |
| |
|
Falcon, Fairlane, Ford,
Thunderbird |
|
Starter Solenoid Damage During
Tune-up |
10002-14 |
8-5 |
|
Ford |
|
Servicing the 1963 Ford
Alternator with Sun Test Equipment (VAT-6) Volt-Ampere-Tester
|
10002-10 |
1-28 |
|
60 Amp. Leece Neville Alternator
Regulators 1963 Cars |
10002-11 |
5-6 |
|
Revised |
8-19 |
|
Charge Indicator Resistor Wire
Assembly 1963 Ford (Galaxie) with Optional Ford Alternators
|
10002-12 |
5-13 |
|
Positive Engagement Starter
Drive Failures (Cause and Effect) General Information
|
10002-13 |
5-20 |
|
Thunderbird |
|
Alternator Whine Noise in FM
Radios 1963 |
17001-23 |
1-14 |
|
Servicing the 1963 Ford
Alternator with Sun Test Equipment (Vat-6) Volt Ampere-Tester
|
10002-10 |
1-28 |
|
Truck |
|
60 Amp. Leece Neville Alternator
Regulators 1963 Trucks |
10002-11 |
5-6 |
|
Revised |
8-19 |
|
Generator Failure from Road
Splash 1963 F-100-250-350 |
10002-15 |
9-3 |
|
12001
IGNITION SYSTEM |
|
DESCRIPTION |
ARTICLE NUMBER |
DATE |
| |
|
Falcon |
|
Ignition Coil Wire Lead Routing
and Retention 1963 |
1710-24 |
1-28 |
|
Ignition Secondary Wiring All
1963 |
12001-8 |
1-28 |
|
8-Cylinder (260) Ignition
Information |
12001-9 |
2-25 |
|
Ignition Switch Bezel All 1963
Cars |
12001-10 |
3-11 |
|
Spark Plug Flashover During
Compression Test on Spark Plug Testers |
12001-13 |
4-8 |
|
Secondary Ignition Wiring All
1963 Vehicles (Except High Performance) |
12001-16 |
4-22 |
|
Ignition Trouble Produced by
Ignition Coil - All 1963 |
12001-17 |
4-22 |
|
Spark Plug Maintenance and
Diagnosis |
12001-17 |
6-17 |
|
Secondary Ignition Wiring
|
12001-19 |
12-23 |
|
Fairlane |
|
Ignition Secondary Wiring All 1963 |
12001-8 |
1-28 |
|
6-Cylinder (200) & 8-Cylinder
(289-4) Ignition Information |
12001-9 |
2-25 |
|
Ignition Switch Bezel All 1963
|
12001-10 |
3-11 |
|
Spark Plug Flashover During
Compression Test on Spark Plug Testers |
12001-13 |
4-8 |
|
Spark Plug Replacement 1962 &
1963 Fairlane with 221 and 260 Cubic Inch Eight Cylinder Engines
|
12001-14 |
4-8 |
|
Secondary Ignition Wiring All
1963 Vehicles (Except High Performance) |
12001-16 |
4-22 |
|
Ignition Trouble Produced by
Ignition Coil All 1963 Vehicles |
12001-17 |
4-22 |
|
Spark Plug Maintenance and
Diagnosis |
12001-17 |
6-17 |
|
Secondary Ignition Wiring 1963
|
12001-18 |
7-15 |
|
Secondary Ignition Wiring
|
12001-19 |
12-23 |
|
Ford |
|
Ignition Secondary Wiring All
1963 |
12001-8 |
1-28 |
|
Transistor Ignition Service
Information |
12001-9 |
1-28 |
|
8-Cylinder (289-2V & 427-4V-8V)
Ignition Information |
12001-9 |
2-25 |
|
Ignition Switch Bezel All 1963
|
12001-10 |
3-11 |
|
Amplifier Lead Wire Color Coding
1963 Cars and Trucks with Transistorized Ignition System
|
12001-11 |
3-18 |
|
Service Procedure Transistor
Equipped Engines |
12001-12 |
4-8 |
|
Spark Plug Flashover During
Compression Test on Spark Plug Testers |
12001-13 |
4-8 |
|
Spark Plug Replacement 1962 &
1963 Ford 260 Cubic Inch Eight Cylinder Engines |
12001-14 |
4-8 |
|
Secondary Ignition Wiring All
1963 Vehicles (Except High Performance) |
12001-16 |
4-22 |
|
Ignition Trouble Produced by
Ignition Coil All 1963 Vehicles |
12001-17 |
4-22 |
|
Distributor Testing of
Transistor Ignition 427 High Performance Engines 1963
|
12001-18 |
4-22 |
|
Use of a Tach-Dwell Meter With
Ford Transistor Ignition |
12001-16 |
6-3 |
|
Revised |
11-4 |
|
Spark Plug Maintenance and
Diagnosis |
12001-17 |
6-17 |
|
Secondary Ignition Wiring
|
12001-18 |
7-15 |
|
Secondary Ignition Wiring
|
12001-19 |
12-23 |
|
Thunderbird |
| Ignition Secondary
Wiring All 1963 |
12001-8 |
1-28 |
| Ignition Switch
Bezel All 1963 |
12001-10 |
3-11 |
| Spark Plug
Flashover During Compression Test on Spark Plug Testers
|
12001-13 |
4-8 |
| Secondary Ignition
Wiring All 1963 Vehicles (Except High Performance) |
12001-16 |
4-22 |
| Ignition Trouble
Produced by Ignition Coil All 1963 Vehicles |
12001-17 |
4-22 |
| Spark Plug
Maintenance and Diagnosis All Model Vehicles |
12001-17 |
6-17 |
| Secondary Ignition
Wiring |
12001-19 |
12-23 |
|
Truck |
| Recommended
Pre-Delivery and Normal Initial Settings 1963 Super Duty Engines
|
12001-7 |
1-14 |
| Ignition Secondary
Wiring All 1963 |
12001-8 |
1-28 |
| Amplifier Lead Wire
Color Coding 1963 |
12001-11 |
3-18 |
| Service Procedure
Transistor Equipped Engines |
12001-12 |
4-8 |
| Spark Plug
Flashover During Compression Test on Spark Plug Testers
|
12001-13 |
4-8 |
| Ignition Coil
Wiring Transistor Equipped Extra Heavy Trucks |
12001-15 |
4-8 |
| Secondary Ignition
Wiring All 1963 Vehicles |
12001-16 |
4-22 |
| Ignition Trouble
Produced by Ignition Coil - All 1963 Vehicles |
12001-17 |
4-22 |
| Distributor Testing
of Transistor Ignition Super Duty Engines 1963 |
12001-18 |
4-22 |
| Use of a Tach-Dwell
Meter With Ford Transistor Ignition |
12001-16 |
6-3 |
| Revised |
11-4 |
| Spark Plug
Maintenance and Diagnosis |
12001-17 |
6-17 |
| Secondary Ignition Wiring |
12001-19 |
12-23 |
|
12002
DISTRIBUTORS AND GOVERNORS |
| DESCRIPTION |
ARTICLE NUMBER |
DATE |
| |
|
Falcon |
| New Distributor
Clamp 1962-63 144-170 260 Cubic Inch Engines |
12002-2 |
1-14 |
| Distributor Cam
Lubricant All Engines |
1730-4 |
3-11 |
|
Fairlane |
| New Distributor
Clamp 1962-63 170 221-260 Cubic Inch Engines |
12002-2 |
1-14 |
| Distributor Cam
Lubricant All Engines |
1730-4 |
3-11 |
|
Ford |
| New Distributor
Clamp 1962-63 260-292 Cubic Inch Engines |
12002-2 |
1-14 |
| Distributor Cam
Lubricant All Engines |
1730-4 |
3-11 |
| New Distributor
Assembly 1963 352 Cu. In. Engines |
12002-3 |
3-11 |
| Distributor Testing
of Transistor Ignition 427 High Performance Engines 1963
|
12001-18 |
4-22 |
|
Thunderbird |
| Distributor Cam
Lubricant All Engines |
1730-4 |
3-11 |
|
Truck |
| New Distributor
Clamp 1962-63 144-170 292-302 & 332 Cu. In. Engines
|
12002-2 |
1-14 |
| Distributor Cam
Lubricant All Engines |
1730-4 |
3-11 |
| Distributor Testing
of Transistor Ignition Super Duty Engines 1963 |
12001-18 |
4-22 |
|
13001
LIGHTS, HORNS, WIRING
INSTRUMENTS AND CONTROLS |
| DESCRIPTION |
ARTICLE NUMBER |
DATE |
| |
|
Falcon |
| Correct Application
of Engine Temperature Indicator Bulb and Coolant Thermostat 1960-62
|
8001-9 |
1-14 |
| Fuel and Brake Line
Interference with Back-Up Light Switch 1962-63 |
13001-27 |
3-11 |
| Instrument Panel
Light Fuses 1963 |
13001-28 |
3-18 |
| Turn Signal Switch
Assembly Problem Diagnosis and Correction 1963 |
13001-29 |
3-18 |
| Lubricant Leakage
in the Area of the Speedometer Head 1962-63 |
13001-30 |
4-8 |
| Inoperative
Headlamps 1963 Falcons With Carpets and Windshield Washers
|
13001-32 |
5-13 |
| Stoplamp Switch
Terminal Corrosion 1963 |
13001-34 |
7-15 |
| Turn Signal Lever
Loose |
13001-35 |
7-15 |
| Inoperative Front
Lamps 1963 |
13001-36 |
8-5 |
| Loose Tachometer
Head 1963 |
13001-37 |
9-16 |
| Tachometer
Installation on Standard Ignition |
13001-40 |
9-30 |
| Turn Signal Lever
Removal General Information .. |
13001-41 |
10-14 |
| Missing Head Lamp
Wiring Assembly Retaining Strap Hood Hinge Well Area 1963
|
13001-44 |
11-18 |
| Turn Signals Not
Cancelling and/or High Operating Efforts 1963-64 |
13001-45 |
11-21 |
| Ignition Switch
Malfunctions |
13001-47 |
12-9 |
| Fuel Indicator
System Malfunction General Information 1964 |
13001-48 |
12-9 |
| Miniature Bulbs and
Turn Signal Flasher Usage - 1963-64 |
13001-51 |
12-23 |
|
Fairlane |
| Correct Application
of Engine Temperature Indicator Bulb and Coolant Thermostat 1962
Engines |
8001-9 |
1-14 |
| Instrument Panel
Light Fuses 1963 |
13001-28 |
3-18 |
| Turn Signal Switch
Assembly Problem Diagnosis and Correction 1963 |
13001-29 |
3-18 |
| Lubricant Leakage
in the Area of the Speedometer Head 1962-63 |
13001-30 |
4-8 |
| Stoplamp Switch
Terminal Corrosion 1963 |
13001-34 |
7-15 |
| Turn Signal Lever
Loose |
13001-35 |
7-15 |
| Tachometer
Installation on Standard Ignition Engines |
13001-40 |
9-30 |
| Turn Signal Lever
Removal General Information |
13001-41 |
10-14 |
| Turn Signals Not
Cancelling and/or High Operating Efforts 1963-64 |
13001-45 |
11-21 |
| Ignition Switch
Malfunctions 1963-64 |
13001-47 |
12-9 |
| Fuel Indicator
System Malfunction General Information 1964 |
13001-48 |
12-9 |
| Fuel Gauge Reading
Full At All Times 1963 Station Wagon |
13001-49 |
12-9 |
| Intermittent
Parking Lamp Operation Poor Ground 1964 |
13001-50 |
12-9 |
| Miniature Bulbs and
Turn Signal Flasher Usage 1963-64 |
13001-51 |
12-23 |
|
Ford |
| Correct Application
of Engine Temperature Indicator Bulb and Coolant Thermostat 1960-62
Engines |
8001-9 |
1-14 |
| Alleged Speedometer
Noise 1963 |
13001-23 |
1-14 |
| Water Entry, Single
or Two Speed Wipers 1963 |
13001-24 |
1-28 |
| Poor Illumination,
Temperature and Fuel Indicators 1963 |
13001-26 |
1-28 |
| Instrument Panel
Light Fuses 1963 |
13001-28 |
3-18 |
| Turn Signal Switch
Assembly Problem Diagnosis and Correction 1963 |
13001-29 |
3-18 |
| Lubricant Leakage
in the Area of the Speedometer Head 1962-63 |
13001-30 |
4-8 |
| Turn Signal Switch
Not Cancelling 1963 Ford with Automatic Transmission
|
13001-31 |
4-8 |
| Inoperative Back-Up
Lamps 1963 Ford With Four Speed Transmission and Bench Front Seat
|
13001-32 |
4-22 |
| Stoplamp Switch
Terminal Corrosion 1963 |
13001-34 |
7-15 |
| Turn Signal Lever
Loose |
13001-35 |
7-15 |
| Rotunda Tachometer
Application to Transistorized Ignition System 1963 |
13001-38 |
9-16 |
| Engine Oil Warning
System 427 Engine 1963 |
13001-39 |
9-30 |
| Tachometer
Installation On Standard Ignition Engines |
13001-40 |
9-30 |
| Turn Signal Lever
Removal General Information |
13001-41 |
10-14 |
| Turn Signals Not
Cancelling and/or High Operating Efforts 1963-64 |
13001-45 |
11-21 |
| Ignition Switch
Malfunctions 1963-64 |
13001-47 |
12-9 |
| Fuel Indicator
System Malfunction General Information 1964 |
13001-48 |
12-9 |
| Miniature Bulbs and
Turn Signal Flasher Usage 1963-64 |
13001-51 |
12-23 |
|
Thunderbird |
| Correct Application
of Engine Temperature Indicator Bulb and Coolant Thermostat 1960-62
Engines |
8001-9 |
1-14 |
| Stoplamp Switch
Terminal Corrosion 1963 |
13001-34 |
7-15 |
| Turn Signal Lever
Loose |
13001-35 |
7-15 |
| Tachometer
Installation On Standard Ignition Engines |
13001-40 |
9-30 |
| Turn Signal Lever
Removal General Information |
13001-41 |
10-14 |
| Incorrect Lighting
of Air conditioning Heater Control 1964 |
13001-42 |
10-14 |
|
Accelerator Pedal Sticking and/or
Speedometer Cable and Head Noise 1964 |
13001-43 |
10-14 |
|
Turn Signals Not Cancelling and/or
High Operating Efforts - 1963-64 |
13001-45 |
11-21 |
|
Incorrect Stoplamp Switch 1964
|
13001-46 |
12-9 |
|
Ignition Switch Malfunctions
1963-64 |
13001-47 |
12-9 |
|
Fuel Indicator System Malfunctions
General Information 1964 |
13001-48 |
12-9 |
|
Miniature Bulbs and Turn Signal
Flasher Usage 1963-64 |
13001-51 |
12-23 |
|
Truck |
|
Tractor Trailer Circuit Breaker All
Equipped with Regular Production Option Tractor Package
|
13001-25 |
1-28 |
|
Instrument Panel Light Fuses 1963
|
13001-28 |
3-18 |
|
Turn Signal Switch Assembly Problem
Diagnosis and Correction 1963 |
13001-29 |
3-18 |
|
Rotunda Tachometer Application to
Transistorized Ignition System |
13001-38 |
9-16 |
|
Tachometer Installation On Standard
Ignition Engines |
13001-40 |
9-30 |
|
17001
HEATERS, RADIOS AND
ACCESSORIES OTHER THAN AIR CONDITIONING |
| DESCRIPTION |
ARTICLE NUMBER |
DATE |
| |
|
Falcon |
|
Windshield Wiper Pivot Shaft Breakage
All 1963 |
17001-24 |
1-28 |
|
Single Speed Windshield Wiper 1963
|
17001-26 |
2-11 |
|
Damage to Transistor Radios All
|
17001-29 |
3-18 |
|
Radio Service Information
|
17001-31 |
4-8 |
|
Electric Windshield Wiper Circuit
Revision 1963 Falcon |
17001-34 |
4-22 |
|
1963 Turn Signal Flasher Usage and
Identification All 1963 Vehicles |
17001-25 |
5-6 |
|
Reset Type Cigar Lighter Circuit
Breaker All 1963 |
17001-26 |
5-6 |
|
Kinked Heater Hose All Car Lines
|
17001-37 |
5-13 |
|
Radio Control Breakage Tone,
Volume, On-Off Switches All 1963 Vehicles |
17001-42 |
6-3 |
|
Service Replacement Radio Speakers
1963 Cars |
17001-43 |
6-17 |
|
Revised |
9-30 |
|
Erratic Single Speed Windshield
Wipers 1963 .... |
17001-44 |
7-15 |
|
Two-Speed Wiper Motor Jammed in Park
1963 .... |
17001-46 |
8-5 |
|
Radio Diagnosis AM and AM/FM Radios
1963 .. |
17001-47 |
8-5 |
|
Seat Belts (Metal to Metal Type)
1963 |
17001-49 |
9-30 |
|
Fairlane |
|
|
|
Windshield Wiper Pivot Shaft Breakage
All 1963 |
17001-24 |
1-28 |
|
Single Speed Windshield Wiper 1963
|
17001-26 |
2-11 |
|
Damage to Transistor Radios All
|
17001-29 |
3-18 |
|
Radio Service Information
|
17001-31 |
4-8 |
|
Heater Core 1962 Fairlanes with 221
or 260 Cubic Inch 8-Cylinder Engines |
17001-33 |
4-22 |
|
Electric Windshield Wiper Circuit
Revision 1963 Fairlane |
17001-34 |
4-22 |
|
1963 Turn Signal Flasher Usage and
Identification All 1963 Vehicles |
17001-25 |
5-6 |
|
Reset Type Cigar Lighter Circuit
Breaker All 1963 Car Lines |
17001-26 |
5-6 |
|
Kinked Heater Hose All Car Lines
|
17001-37 |
5-13 |
|
Heater Core 1962-63 Fairlane, 221,
260, 289 CID Engines General Information |
17001-40 |
6-3 |
|
Radio Control Breakage Tones,
Volume, On-Off Switches All 1963 Vehicles |
17001-42 |
6-3 |
|
Service Replacement Radio Speakers
1963 Cars |
17001-43 |
6-17 |
|
Revised |
9-30 |
|
Two-Speed Wiper Motor Jammed in Park
1963 |
17001-46 |
8-5 |
|
Radio Diagnosis AM and AM/FM Radios
1963 |
17001-47 |
8-5 |
|
Radio Antenna Mounting Location
1963 |
17001-48 |
9-3 |
|
Seat Belts (Metal to Metal Type)
1963 |
17001-49 |
9-30 |
|
Insufficient Heat to Rear Seat Area
1964 |
17001-52 |
12-9 |
|
Ford |
|
|
|
Windshield Wiper Pivot Shaft Breakage
All 1963 |
17001-24 |
1-28 |
|
Single Speed Windshield Wiper 1963
|
17001-26 |
2-11 |
|
Damage to Transistor Radios All
|
17001-29 |
3-18 |
|
Windshield Wiper Conversion from
Single- Speed to Two-Speed 1963 Ford |
17001-30 |
3-18 |
|
Radio Service Information
|
17001-31 |
4-8 |
|
Electric Windshield Wiper Circuit
Revision 1963 Ford |
17001-34 |
4-22 |
|
1963 Turn Signal Flasher Usage and
Identification All 1963 Vehicles |
17001-25 |
5-6 |
|
Reset Type Cigar Lighter Circuit
Breaker All 1963 Car Lines |
17001-26 |
5-6 |
|
Kinked Heater Hose All Car Lines
|
17001-37 |
5-13 |
|
Additional Bracket Required
(Windshield Wiper Conversion Single Speed to Two Speed) 1963 Ford
|
17001-38 |
5-13 |
|
Rear Seat Radio Speaker Accessory Kit
1963 1/2 Ford Fastback Model 63 |
17001-39 |
5-13 |
|
Instrument Panel Gauge Reading All
1963 Vehicles with AM-FM Radio |
17001-41 |
6-3 |
|
Radio Control Breakage Tone,
Volume, On-Off Switches All 1963 Vehicles |
17001-42 |
6-3 |
|
Service Replacement Radio Speakers |
17001-43 |
6-17 |
|
Revised |
9-30 |
|
Radio Diagnosis AM and AM/FM Radios
1963 |
17001-47 |
8-5 |
|
Seat Belts (Metal to Metal Type)
1963 |
17001-49 |
9-30 |
|
Thunderbird |
|
Alternator Whine Noise in FM Radios
1963 |
17001-23 |
1-14 |
|
Windshield Wiper Pivot Shaft Breakage
|
17001-24 |
1-28 |
|
Defroster Air-Bleed Adjustment 1963
with Air Conditioning |
17001-25 |
1-28 |
|
Windshield Wiper Operation 1963
|
17001-27 |
2-11 |
|
Radio Front Seat Speaker Connections
1963 |
17001-28 |
2-11 |
|
Damage to Transistor Radios
|
17001-29 |
3-18 |
|
Radio Service Information
|
17001-31 |
4-8 |
|
1963 Turn Signal Flasher Usage and
Identification All 1963 Vehicles |
17001-25 |
5-6 |
|
Reset Type Cigar Lighter Circuit
Breaker All 1963 Car Lines |
17001-26 |
5-6 |
|
Instrument Panel Gauge Reading All
1963 Vehicles with AM-FM Radio |
17001-41 |
6-3 |
|
Radio Control Breakage Tone,
Volume, On-Off Switches All 1963 Vehicles |
17001-42 |
6-3 |
|
Service Replacement Radio Speakers
1963 Cars |
17001-43 |
6-17 |
|
Revised |
9-30 |
|
Radio Diagnosis AM and AM/FM Radios
1963 |
17001-47 |
8-5 |
|
Seat Belts (Metal to Metal Type)
1963 |
17001-49 |
9-30 |
|
Revision to Door Ajar Warning Light Wiring
1964 |
17001-50 |
10-14 |
|
Seat Belt Installation Procedure
1964 |
17001-51 |
10-21 |
|
Truck |
|
Damage to Transistor Radios
|
17001-29 |
3-18 |
|
Parallelogram Windshield Wiper Motors
1963 Tilt Cab Trucks |
17001-32 |
4-22 |
|
1963 Turn Signal Flasher Usage and
Identification All 1963 Vehicles |
17001-25 |
5-6 |
|
Reset Type Cigar Lighter Circuit
Breaker All 1963 |
17001-26 |
5-6 |
|
Radio Control Breakage Tone,
Volume, On-Off Switches All 1963 Vehicles |
17001-42 |
6-3 |
|
Service Replacement Radio Speakers
1963 Trucks |
17001-43 |
6-17 |
|
Revised |
9-30 |
|
New Outside Rear View Mirrors
1961-63 Econoline |
17001-45 |
7-15 |
|
Two-Speed Wiper Motor Jammed in Park
1963 Ranchero |
17001-46 |
8-5 |
|
19001
AIR CONDITIONING |
|
DESCRIPTION |
ARTICLE NUMBER |
DATE |
| |
|
Falcon |
|
Expansion Valve Noise 1963 with
Ford-Air Conditioning |
19001-10 |
1-14 |
|
Battery Ground Strap 1962 with Air |
19001-11 |
1-28 |
|
Air Conditioning Compressor
Interference with Fan Shroud 1963 |
19001-13 |
3-11 |
|
Engine Accessory Drive Noise and/or
Vibration 1963 |
19001-19 |
7-1 |
|
Air Conditioning Compressor Diagnosis
and Service Information 1963 York and Tecumseh Compressors
|
19001-20 |
7-1 |
|
Air Conditioning Compressor Clutch
Diagnosis General Information |
19001-21 |
9-30 |
|
Fairlane |
|
Expansion Valve Noise 1963 with
Ford-Air Conditioning |
19001-10 |
1-14 |
|
Air Conditioner Compressor Vibration
1962 Six-Cylinder with A/C |
19001-12 |
2-11 |
|
Engine Cooling 1963 with 170 Cu.
In. Engines & Select Aire Conditioner |
19001-14 |
3-18 |
|
Engine Accessory Drive Noise and/or
Vibration 1963 |
19001-19 |
7-1 |
|
Air Conditioning Compressor Diagnosis
and Service Information 1963 York and Tecumseh Compressors
|
19001-20 |
7-1 |
| Air Conditioning
Compressor Clutch Diagnosis - General Information |
19001-21 |
9-30 |
| Inadequate
Discharge Air Temperatures Select-aire Air Conditioning 1963-64
|
19001-22 |
10-21 |
|
Ford |
| Expansion Valve
Noise 1963 with Select-Aire or Ford-Air Conditioning
|
19001-10 |
1-14 |
| Improved Engine
Idle Cooling 1963 Ford with 260 or 289 Cubic Inch 8-Cylinder Engines
and Air Conditioning |
19001-17 |
5-13 |
| Air Conditioner
Compressor High Pressure Hose Installation 1963 Ford Galaxie With
Eight Cylinder Engines |
19001-17 |
5-13 |
| Evaporator Blower
Motor Noise and Vibration 1963 Ford with Select-Aire Air Conditioning
|
19001-18 |
6-17 |
| Engine Accessory
Drive Noise and/or Vibration 1963 |
19001-19 |
7-1 |
| Air Conditioning
Compressor Diagnosis and Service Information 1963 York and Tecumseh
Compressors |
19001-20 |
7-1 |
| Air Conditioning
Compressor Clutch Diagnosis General Information |
19001-21 |
9-30 |
| Inadequate
Discharge Air Temperatures Select-aire Air Conditioning 1963-64
|
19001-22 |
10-21 |
|
Thunderbird |
| Compressor Noise
and Vibration 1963 with Air Conditioner and Tecumseh Compressor
|
19001-15 |
3-18 |
| Engine Accessory
Drive Noise and/or Vibration 1963 |
19001-19 |
7-1 |
| Air Conditioning
Compressor Diagnosis and Service Information 1963 York and Tecumseh
Compressors |
19001-20 |
7-1 |
| Air Conditioning
Compressor Clutch Diagnosis General Information |
19001-21 |
9-30 |
|
Truck |
| Air Conditioning
Compressor Drive Belt Alignment 1963-64 |
19001-23 |
11-18 |
|
20000
BODY FUNDAMENTALS |
|
DESCRIPTION |
ARTICLE NUMBER |
DATE |
| |
|
Falcon |
| Windshield Glass
Returns All |
20000-2 |
1-14 |
| Bucket Seat Back
Spring Element Noise 1963 Falcon |
20000-4 |
6-17 |
| Seat Back Squeaks
(Front Seat) Bucket Seat Models 1963 |
20000-5 |
7-22 |
| Tinted Windshield
Glass |
20000-6 |
7-22 |
| Instrument Panel
Crash Pad Wrinkles or Depression Correction |
20000-7 |
8-19 |
| Inoperative Front
Door Lock Remote Control 1964 |
20000-9 |
12-23 |
|
Fairlane |
| Windshield Glass
Returns All |
20000-2 |
1-14 |
| Second Seat Cargo
Floor Latching and Unlatching Efforts 1963 Fairlane Six Passenger
Station Wagon |
20000-3 |
6-3 |
| Bucket Seat Back
Spring Element Noise 1963 Fairlane |
20000-4 |
6-17 |
| Seat Back Squeaks
(Front Seat) Bucket Seat Models 1963 |
20000-5 |
7-22 |
| Tinted Windshield
Glass |
20000-6 |
7-22 |
| Instrument Panel
Crash Pad Wrinkles or Depression Correction |
20000-7 |
8-19 |
| Inoperative Front
Door Lock Remote Control 1964 |
20000-9 |
12-23 |
|
Ford |
| Windshield Glass
Returns All |
20000-2 |
1-14 |
| Second Seat Cargo
Floor Latching and Unlatching Efforts 1963 Ford Six Passenger Station
Wagon |
20000-3 |
6-3 |
| Seat Back Squeaks
(Front Seat) Bucket Seat Models 1963 |
20000-5 |
7-22 |
| Instrument Panel
Crash Pad Wrinkles or Depression Correction |
20000-7 |
8-19 |
| Excessive Seat
Cushion Deflection 1964 |
20000-8 |
12-9 |
| Inoperative Front
Door Lock Remote Control 1964 |
20000-9 |
12-23 |
|
Thunderbird |
| Windshield Glass
Returns All |
20000-2 |
1-14 |
| Seat Back Squeaks
(Front Seat) Bucket Seat Models 1963 |
20000-5 |
7-22 |
| Instrument Panel
Crash Pad Wrinkles or Depression Correction |
20000-7 |
8-19 |
| Excessive Seat
Cushion Deflection 1964 |
20000-8 |
12-9 |
| Inoperative Front
Door Lock Remote Control 1964 |
20000-9 |
12-23 |
|
Truck |
| Windshield Glass
Returns All |
20000-2 |
1-14 |
|
20003
SHEET METAL REPAIR AND METAL
FINISHING |
|
DESCRIPTION |
ARTICLE NUMBER |
DATE |
| |
|
Falcon |
| Rust Spots on Upper
Edge of Mouldings |
20003-1 |
1-14 |
|
Fairlane |
| Rust Spots on Upper
Edge of Mouldings |
20003-1 |
1-14 |
|
Ford |
| Rust Spots on Upper
Edge of Mouldings |
20003-1 |
1-14 |
|
Thunderbird |
| Rust Spots on Upper
Edge of Mouldings |
20003-1 |
1-14 |
|
Truck |
| Cab Sheet Metal
Failure At Upper Exhaust Pipe Mounting Bracket 1961 and 1962 HD and
HDT Trucks |
5002-3 |
6-3 |
|
20004
PAINT AND PAINT PREPARATION |
|
DESCRIPTION |
ARTICLE NUMBER |
DATE |
| |
|
Falcon |
| Industrial Fall-Out
|
20004-3 |
3-18 |
| Interior Paint
Repairs All Car Lines |
20004-4 |
5-13 |
|
Fairlane |
| Industrial Fall-Out
|
20004-3 |
3-18 |
| Interior Paint
Repairs All Car Lines |
20004-4 |
5-13 |
|
Ford |
| Industrial Fall-Out
|
20004-3 |
3-18 |
| Interior Paint
Repairs All Car Lines |
20004-4 |
5-13 |
| Paint Cracks In
Seal At The Roof-To-Quarter Joint 1964 |
20004-6 |
12-23 |
|
Thunderbird |
| Industrial Fall-Out
|
20004-3 |
3-18 |
| Interior Repairs
All Car Lines |
20004-4 |
5-13 |
| Acrylic Enamels
1962-63 Thunderbird |
20004-5 |
5-13 |
|
20005
FRAME REPAIR |
|
DESCRIPTION |
ARTICLE NUMBER |
DATE |
| |
|
Truck |
| Frame Reinforcement
All 1960-61-62 Trucks with Hendrickson Suspension and Tandem Axles
|
20005-2 |
4-8 |
| New #4 Crossmember
1963 F-H & N-800-1100 Series Trucks |
20005-3 |
4-22 |
| Frame Reinforcement
1962 "H" Series Diesel |
20005-4 |
7-15 |
|
20101
BODY REPAIR
FORD |
|
DESCRIPTION |
ARTICLE NUMBER |
DATE |
| Inside Door Lock
Push Button Rattles 1963 |
20101-31 |
1-14 |
| Excessive Front
Door Outside Handle Push Button Efforts 1963 |
20101-32 |
1-28 |
| 1963 1/2
Information Quarter Window Adjustments Ford Model 63 |
20101-33 |
3-4 |
| Remote Lock-Out
During Door Slam Front Door Locks 1963 |
20101-34 |
3-4 |
| Water Leaks into
Vehicle from Lower End of Windshield Outside Moulding when Front Door is
Opened 1963 Ford except Model 76 |
20101-35 |
3-11 |
| Carpet and/or Mat
Installation All 1963 Ford Galaxies Except XL Models
|
20101-36 |
3-11 |
| Special Service
Tool Memo Landau Top |
240-23 |
3-25 |
| Door Locking Knob
Interference Front Door 1963 Ford Galaxie 500 |
20101-37 |
4-8 |
| Inoperative Luggage
Compartment Door Lock 1963 Ford |
20101-38 |
4-8 |
| Vent Windows Which
Will Not Completely Close - 1963 Ford |
20101-39 |
4-8 |
| Body Side Moulding
and Quarter Ornament Paint Failure 1963 Ford Galaxie and Station Wagon
|
20101-40 |
5-6 |
| Luggage Compartment
Door Lock Pawl Spring And Lock Mounting Bracket Interference 1963 Ford
|
20101-41 |
5-6 |
| Hard Operating Vent
Window Regulators 1963 Ford |
20101-42 |
5-6 |
| Windshield Double
Vision Resulting From High Seating 1963 Ford |
20101-43 |
5-13 |
| Noisy Front Seat
Cushion Spring 1963 Ford with Bench Type Seat |
20101-44 |
5-13 |
| Hard Operating Key
Cylinders 1963 All Models |
1730-5 |
5-20 |
| Binding Hood
Auxiliary Catch (Inspection and Lubrication) 1963 Ford
|
1730-6 |
5-20 |
| Second Seat Rattles
And Squeaks 1963 Ford Six Passenger Station Wagon |
1860-10 |
5-20 |
| Exposure of Door
and Quarter Lower Glass Channel At Belt Line 1963 Ford All Sedan and
Station Wagon Models |
20101-45 |
5-20 |
| Excessive Operating
Efforts Rear Door Inside Locking Button 1963 Ford
|
20101-46 |
5-20 |
| Excessive Front
Door Outside Push Button Effort 1963 Ford |
20101-47 |
5-20 |
| Roof Luggage
Carrier Wind Noise 1962-63 Station Wagons |
1860-11 |
6-3 |
| Metal to Metal
Squeak in the Quarter Panel Area 1963 Ford Convertible
|
20101-48 |
6-3 |
| Difficult Latch
Operation of Station Wagon Auxiliary Seat 1963 Wagon
|
20101-49 |
7-22 |
| Auxiliary Floor
Rattles and Squeaks 1963 Wagon |
20101-50 |
8-19 |
| Inoperative Door
Lock (When Actuated with Inside Remote Handle) 1963
|
20101-51 |
8-19 |
| Replacement
Procedure for Landau Top Assembly 1963 |
20101-52 |
9-16 |
| Loose Window
Regulator Knobs 1963 |
20101-53 |
10-14 |
| Paint Cracks in
Seal at Roof-to-Quarter Joint 1964 |
20101-54 |
11-4 |
| Door Lock Problem
Diagnosis and Repair 1963 |
20101-55 |
11-21 |
| Slow Operating
Power Windows 1964 |
20101-56 |
11-21 |
| Retention of the
Instrument Panel Pad Assembly to the Instrument Panel 1963
|
20101-57 |
11-21 |
|
20201
BODY REPAIR
FALCON |
|
DESCRIPTION |
ARTICLE NUMBER |
DATE |
| Quarter Window
Adjustments Falcon Model 63 |
20201-6 |
3-4 |
| Special Service
Tool Memo Landau Top |
240-23 |
3-25 |
| Ineffective Welding
of the Front Apron to Dash Brace 1963 Falcon All Models
|
20201-7 |
4-8 |
| Front Seat Back
Pivot Arm Failure 1963 Falcon Convertible with Bench Seat
|
Corrected
20201-8 |
4-22 |
| Hard Operating Key
Cylinders 1963 All Models |
1730-5 |
5-20 |
| Binding Hood
Auxiliary Catch (Inspection and Lubrication) 1963 Falcon
|
1730-6 |
5-20 |
| Rattle Or Squeak
Spare Wheel Brace Interference with Package Tray Panel 1963 Falcon
Model 63B & C-2 Door Hard Top Futura |
20201-9 |
5-20 |
| Inadequate Head
Room Front Seat Spacers 1963 Falcon Model 63B |
20201-10 |
5-20 |
| Roof Luggage
Carrier Wind Noise 1962-63 Station Wagons |
1860-11 |
6-3 |
| Excessive Gap
Between Quarter Trim Panel and Quarter Arm Rest 1963
|
20201-11 |
7-22 |
| Manual Back Window
Regulator Handle 1961-63 |
20201-12 |
8-19 |
|
20301
BODY REPAIR
THUNDERBIRD |
|
DESCRIPTION |
ARTICLE NUMBER |
DATE |
| Damaged Front Seat
Cushion Covers 1963 |
20301-12 |
3-4 |
| Special Service
Tool Memo Landau Top |
240-23 |
3-25 |
| Thunderbird Factory
Installed Floor Pan Deadener |
20301-13 |
4-8 |
| Hard Operating Key
Cylinders 1963 All Models |
1730-5 |
5-20 |
| Erratic or
Inoperative Power Window Switches 1963 Thunderbird |
10001-12 |
6-17 |
| Wind Noise Door
Vent Window Area 1962-63 . . . |
20301-14 |
8-19 |
| Inoperative or Slow
Operating Quarter Windows 1964 |
20301-15 |
12-9 |
| Instrument Panel
Pad Replacement 1964 |
20301-16 |
12-23 |
|
20401
BODY REPAIR
FAIRLANE |
|
DESCRIPTION |
ARTICLE NUMBER |
DATE |
| Improved Eye Level
for People of Short Stature 1962-63 |
20401-21 |
2-11 |
| Bucket Seat
Material Damage |
20401-22 |
2-11 |
| Roof Side Rail
Weatherstrip Sag 1963 Model 65 |
20401-23 |
3-18 |
| Special Service
Tool Hint 2nd and 3rd Shift Rail Removal 3.03 Standard Trans
|
240-23 |
3-25 |
| Tinted Windshield
Glass Fairlane 2-Door Hardtop |
20401-24 |
5-6 |
| Spare Wheel Cover
Inadequately Secured 1963 Fairlane Station Wagon |
20401-25 |
5-13 |
| Hard Operating Key
Cylinders 1963 All Models |
1730-5 |
5-20 |
| Binding Hood
Auxiliary Catch (Inspection and Lubrication) 1963 Fairlane
|
1730-6 |
5-20 |
| Mislocation of
Console Panel Moulding 1963 Fairlane |
20401-26 |
5-20 |
| Roof Luggage
Carrier Wind Noise 1962-63 Station Wagons |
1860-11 |
6-3 |
| Door Lock Control
Rod Rattles 1963 Fairlane Model 65 Front Door Models 54 & 71 Rear
Doors |
20401-27 |
6-17 |
| Excessive Wind
Noise 1964 |
20401-28 |
10-14 |
| Rear Door Locks
1964 |
20401-29 |
12-23 |
|
20601
BODY REPAIR
ECONOLINE |
|
DESCRIPTION |
ARTICLE NUMBER |
DATE |
| Rear Bumper
Retaining Bolts 1963 |
20601-5 |
9-3 |
| Underbody
Structural Failures 1961-63 |
20601-6 |
10-21 |
| Underbody
Structural Failures 1961 |
20601-7 |
12-23 |
|
20701
BODY REPAIR
TRUCK |
|
DESCRIPTION |
ARTICLE NUMBER |
DATE |
| Front Body Pillar
Failure 1963 All "N" |
20701-5 |
2-11 |
| Rattle and Squeaks
in Running Board Apron Area 1963 "N" Series Trucks |
20701-6 |
2-11 |
| Running Board Apron
Brace Failure 1963 "N" Series Trucks |
20701-7 |
3-18 |
| Hood Support Rod
Retaining Clip Failure 1963 "N" Series Trucks |
20701-8 |
4-22 |
| Cold Air Entry Into
the Truck Cab 1963 Tilt Cab Models |
20701-9 |
5-6 |
| Inoperative Door
Locks 1962-63 Truck All Models |
20701-10 |
5-13 |
| Door Chucking -
1961-63 F-100-350 |
20701-11 |
9-30 |
| Hood Panel Fracture
in the Area of the Corner Hood Bumpers 1963-64 F-800-1100 and
T-700-950 |
20701-12 |
11-18 |
|
20801
BODY REPAIR
CONVERTIBLE |
|
DESCRIPTION |
ARTICLE NUMBER |
DATE |
| |
|
Falcon |
| Convertible Top
Interference By Door Glass Frame 1963 Falcon |
20801-9
(Revised) |
5-6 |
| Convertible Top
Seam Separation At Number (4) Bow 1963 Falcon Convertible
|
20801-10 |
5-13 |
| Convertible Top
Hydraulic Hose Failure 1963 |
20801-11 |
7-22 |
|
Ford |
| Convertible Top
Interference By Door Glass Frame 1963 Ford |
20801-9
(Revised) |
5-6 |
| Convertible Top
Seam Separation at Number (4) Bow 1963 Ford Convertible
|
20801-10 |
5-13 |
| Convertible Top Dust Boot Modification
1962 |
20801-12 |
7-22 |
| Wind Noise and
Water Leaks 1963 |
20801-13 |
8-5 |
| Convertible Back
Window Breakage 1964 |
20801-14 |
12-9 |
|
LEAKS
AIR, WATER AND DUST |
|
DESCRIPTION |
ARTICLE NUMBER |
DATE |
| |
|
Fairlane |
| Gasoline Leakage
Into Vehicle From Fuel Filler Pipe Attachment 1963 Fairlane Wagon . .
. |
9303-11 |
4-22 |
|
Ford |
| Water Leaks into
Vehicle from Lower End of Windshield Outside Moulding when Front Door is
Opened 1963 Ford Except Model 76 |
20101-35 |
3-11 |
| Vent Windows Which
Will Not Completely Close 1963 Ford |
20101-39 |
4-8 |
|
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